多階生產系統檢驗策略之決定

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姓名

呂貞儀(Chen-yi Lu) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

多階生產系統檢驗策略之決定
(Determining inspection strategies for multistage production system)

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摘要(中)

在晶圓封測產業中，產品經過一連串的加工並逐漸改變其產品特性從進料到成品；並要確保其交貨到客戶後的產品品質。產品製造完成後，會針對每批產品做完整的抽樣並做不良狀況測試，以了解良率及確定是否可達成客戶或是公司的期望規格，並且可以提供評估產品品質好壞的重要指標，以了解製程品質的穩定性，同時為了提昇測試良率，往往會重工有不良問題之產品。
在過去研究中，這些研究描寫的在各個環境下多階段檢驗的問題使如何使有彈性、多樣性在檢驗的各個程序中。在分析的過程中，首先測試工程師必須先分析良率是否符合目標值，如果抽樣良率低於目標值，可考慮針對整批執行全檢動作。由於不良的原因可能來自於製程異常、測試設備不穩定，或是因測試作業不當而造成；除了必須分析造成良率異常的原因外，還要提升檢驗的效益。
本研究所要討論的是如何去決定檢驗策略使成本最小且能使品質達穩定，所要考慮的成本有檢驗、維修報廢等成本。
本研究收集案例公司於 97 年某產品的良率之相關資料以供研究分析，論文首先探討案例中所用的抽樣計畫為何，並尋找最佳之檢測策略並使達到最小成本以符合最佳的測試流程，為此論文之主要貢獻。

摘要(英)

In IC packaging industry, a product usually under a series of operations that progressively alter the nature of the incoming material until it reaches the consumer in the form of a finish good. We using some inspect policy to ensure the quality of a finish good.
In general, these papers illuminate certain aspects of the multistage inspection problem the most important of which are perhaps the flexibility, variety and complexity of options available in screening procedures.
In order to find the inspection policy, this paper describes how to decide inspection policy in order to minimize the cost. Since our problem is to minimize the cost, the cost minimization at each QC gate is our objective function. The total cost includes the purchasing cost, inspection cost, rework cost, and scraping cost.
This thesis attempts to propose a workable solution for inspection strategies process to establish how to allocate Sample size and maximum number of defective items that can be accepted in a given sample so that the cost of inspection for overall stage is minimized. Through a real example from macro SD probing process, it was presented to demonstrate the methodology.

關鍵字(中)

★ 檢驗策略
★ 多階

關鍵字(英)

★ inspection strategies
★ multistage

論文目次

Table of Content
摘要 i
Abstract ii
Table of Content iii
Chapter 1 Introduction 1
1.1Research motivation and background 1
1.2 Research objectives 2
1.3 Research methodology 3
1.4 Research framework 3
Chapter 2 Literature review 5
2.1 Inspection policies 5
2.1.1 Constraints 8
2.1.2 Optimization solution approaches 8
2.2 Inspection strategy in manufacturing situation 9
2.2.1 Single stage inspection 9
2.3 Multistage inspection 10
2.3.1 Serial system 12
Chapter 3 Model derivation 14
3.1 Description of the process 14
3.2 Problem formulation 17
3.2.1 Notations 18
3.2.2 Assumption 19
3.3 Model derivation 20
3.3.1 The outgoing quality of QC gate i 21
3.3.2 The inspection cost in QC gate i 24
3.3.3 The repair Quantity in QC gate i 25
3.3.4 The quantity of conforming items 28
3.3.5 Cost of the defect items are scrapped in QC gate i 29
3.4 Constraints 31
3.5 Statement of problem 31
3.6 Conclusion 33
Chapter 4 Numerical Analysis 34
4.1 Analyzing the raw data 34
4.2 Examples of the optimization of a multistage inspection problem 36
4.3 Comparison 44
Chapter 5 Conclusion 45
5.1 Research Contribution 45
5.2 Further Research 46
Reference 46

參考文獻

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指導教授

沈國基(Gwo-Ji Sheen)

審核日期

2009-7-17

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