數值模擬比較多晶矽氧雜質分佈與固液界面形狀關係

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陳敬智(Ching-Chin Chen) 查詢紙本館藏

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機械工程學系

論文名稱

數值模擬比較多晶矽氧雜質分佈與固液界面形狀關係
(Relationship between distribution of oxygen and melt-crystal interface shape by numerical simulations)

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摘要(中)

多晶矽是太陽能電池的主要原料之一。而氧在直接固化法生長多晶矽晶碇中是一個重要的雜質，會影響太陽能電池之效率與晶片強度。氧雜質之傳輸機制為(1)坩堝壁高溫放出氧(2)自由表面處氣化(3)固液界面上發生偏析現象。為了控制氧雜質於長晶過程中之分佈，本研究利用數值方法模擬修改後的直接固化法長晶爐，間接改變固液界面形狀、流場型態及氧雜質分佈。
結果顯示，DSS長晶爐修改前，其流場型主要有兩個渦旋，一個靠近自由表面，另一個靠近固液界面。而氧雜質主要累積在中心軸之區域。DSS長晶爐修改後的固液界面形狀較原始長晶爐之固液界面形狀凸向熔湯，導致流場分離為兩個渦旋，一個靠近坩堝壁，另一個靠近中心軸。最後造成氧雜質會集中於角落處。

摘要(英)

Multi-crystalline silicon ingot is a major material for solar cells. Oxygen, one of the most important impurities in directional solidification system (DSS), influences the efficient of solar cells and hardness of chip. Transport of oxygen includes (1) dissolve from crucible (2) disappear from free surface (3) segregation in melt-crystal interface. We modify the furnace’s structure of DSS to change the melt-crystal interface shape, type of flow field and distribution of oxygen in the solidification process by numerical analysis.
The result show that there are two vortices, one is near the free surface and one is near the melt-crystal interface, make the high oxygen concentrate on the center zone mainly before modify the furnace of DSS. There are two vortices, one is near the center and one is near the crucible wall, separate from one vortex and high oxygen concentrates on the corner between the melt-crystal interface and crucible wall due to the shape of melt-crystal interface of modified DSS furnace more convex than the shape of melt-crystal interface of standard DSS furnace
.

關鍵字(中)

★ 晶體生長
★ 直接固化法
★ 雜質

關鍵字(英)

★ Impurity
★ Directional Solidification System
★ Crystal Growth

論文目次

目錄
摘要....................................I
Abstract ..............................II
目錄..................................III
圖目錄..................................V
表目錄...............................VIII
符號說明...............................IX
第一章、導論...........................1
第二章、計算方法.......................5
2.1 物理模型............................5
2.1.1 基本假設......................5
2.1.2 統御方程式....................6
2.1.3 邊界條件......................7
2.1.4無因次參數.....................9
2.2 k-ε紊流模式........................10
2.3 偏析現象...........................11
2.4 氧雜質之傳輸機制...................12
2.5 固液界面形狀.......................16
2.5 數值方法...........................17
2.5.1 有限元素法...................17
2.5.2 形狀函數.....................17
2.5.3 收斂條件.....................18
2.5.4 求解流程.....................18
第三章、結果與討論....................28
3.1 網格測試...........................28
3.2 數值驗證...........................28
3.3 標準長晶爐整體溫度分佈.............28
3.3.1 熔湯熱流場分析...............29
3.3.2 氧雜質濃度分佈...............31
3.4 修改長晶爐整體溫度分佈.............32
3.4.1 熔湯熱流場分析...............33
3.4.2 氧雜質濃度分佈...............34
3.4.3標準DSS長晶爐與修改DSS長晶爐之氧雜質比較
...................................34
第四章、結論..........................63
參考文獻...............................65

參考文獻

參考文獻
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指導教授

陳志臣(Jyh-Chen Chen)

審核日期

2009-7-25

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