博碩士論文 101426009 詳細資訊




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姓名 徐得凱(Te-kai Hsu)  查詢紙本館藏   畢業系所 工業管理研究所
論文名稱 加入整修與銷貨流程之逆物流網路問題
(Reverse Logistics Network Problem with Refurbishing and Sale Processes)
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摘要(中) 隨著電子產品出新的速度越來越快,民眾更換自身電子產品的速度也隨之增快,此舉雖為企業帶進大筆利潤,但在此光彩的背後卻累積了因為被替代而廢棄的電子垃圾。而當企業快速發展的同時,基於對環境及社會的責任,企業都應當對自身產品不管是在設計上,或是報廢產品的處理上盡心力,因此許多企業都有提供報廢產品的回收服務,進而將報廢產品回收拆解使零件可以再利用。然而對於像電子產品這類汰換率快速的產品,許多產品往往是在還可以使用的情況下,就被更新的產品取代,如果直接將這樣的產品回收拆解,不免覺得浪費,因此本文希望透過挑選出還有價值的報廢產品進行整修並加以出售,而無價值的報廢產品則透過拆解成零件以供製造商再利用。
  本研究以台灣報廢電腦主機為研究對象,在考量運輸成本、開設成本、產能上限等情況下,利用混合整數規劃模型進行求解,並藉由本研究的情境設計,來了解在不同情況下是否有開設整修販售流程的價值。而本研究發現,整修流程在以下幾種情況,是有開設價值的,第一種情況為拆解中心產能受限,造成收集與檢測中心產品剩餘,此時剩餘的產品可以考慮送往整修流程降低銷毀的產品數量;第二種情況為零件供給大於需求,此時收集與檢測中心的產品會因為需求已滿足而剩餘,因此剩餘的產品可以考慮送往整修流程;第三種情況為製造商無需求某些零件,在此情況下因為零件無需求,所以零件的總外購成本降低,如果降低到比售價低,那就可能使整修流程開啟。此外本研究所探討的對象,並不僅止於電腦主機,其他如智慧型手機等產品,在具有一定的資料下,亦可進行分析。
摘要(英) With the release of the new electronic products, people replace their electronics more often. Although it brings a lot of profit for companies, it also accumulates a lot of e-waste because the new electronic products has substituted for the old one. While enterprises are growing fastly, based on environmental protection and social responsibility, enterprises should devote to new product design or dealing with the end-of-life products. Therefore, many companies provide the recycling services for the end-of-life products to recycle and disassemble the products and the parts can be used again. However, for the products such as electronics which have short life cycle, many products have substitute by new ones although it can be used normally. But it′s wasteful if we recycling and disassembling this kind of product. Thus, this thesis will pick out the valuable end-of-life products to refurbish to sale, and the worthless products will be used by manufacturers after they were disassembled into parts.     
  This thesis studies the end-of-life computers in Taiwan, and using mixed integer programming model to solve the problem in consideration of the transport costs, products and parts opened costs, and production capacity limit. According to this research, it′s valuable to open refurbishing and sale processes in certain situations. First, capacity of disassembling center is limited. Second, parts supply more than demand. Third, there′s no demand of manufacturer for certain parts. In above situations, refurbishing and sale processes can reduce total cost effectively. Furthermore, we can also analyze other products such as smart phone as long as we have enough data.
關鍵字(中) ★ 逆物流網路
★ 整修
★ 檢驗
關鍵字(英) ★ Reverse logistics network
★ Refurbishing
★ Inspection
論文目次 摘要 i
ABSTRACT ii
目錄 iii
圖目錄 v
表目錄 vii
第一章 緒論 1
1.1 研究背景與動機 1
1.2 研究目的 3
1.3 研究流程 3
第二章 文獻探討 5
2.1 逆物流 5
2.1.1 逆物流的定義 5
2.1.2 逆物流的成因及種類 5
2.1.3 逆物流研究物品種類 6
2.1.4 逆物流結構 8
2.1.5 逆物流活動 11
2.2 逆物流網路介紹 14
2.2.1 逆物流網路定義 14
2.2.2 逆物流網路的功能 15
2.2.3 逆物流網路模型的種類 16
第三章 研究方法 18
3.1 電腦結構與回收介紹 18
3.2 原始模型 22
3.3 基礎模型 24
3.4 問題描述 25
3.5 基本假設 27
3.5 研究模型 28
第四章 模型驗證 31
4.1 基礎模型之驗證 31
4.2 研究模型之驗證 35
第五章 情境模擬與結果分析 38
5.1 情境設計一 : 供需平衡 41
5.2 情境設計二 : 拆解中心與加工處理中心產能受限 43
5.3 情境設計三 : 電腦價格低廉甚至不販售 48
5.4 情境設計四 : 製造商某些零件無需求 51
第六章 結論與建議 58
參考文獻 60
中文文獻 60
英文文獻 60
網路資料 62
附錄 64
附錄一 原始模型介紹 64
參考文獻 中文文獻
1. 陳家豪,2011,「製造業再製造的趨勢與案例介紹」,永續產業發展季刊,第56期,58~65頁,經濟部工業局發行。
英文文獻
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2. Alumur, S. A., Nickel, S., Saldanha-da-Gama, F., and Verter, V., 2012, “Multi-period reverse logistics network design,” European Journal of Operational Research, vol. 220, pp. 67-78.
3. Atasu, A., Guide Jr., V. D. R., and Van Wassenhove, L. N., 2010, “So what if remanufacturing cannibalizes my new product sales,” California Management Review, vol. 52, no. 2.
4. Barros, A. I., Dekker, R., and Scholten, V., 1998, “A two-level network for recycling sand: A case study,” European Journal of Operational Research, vol. 110, pp. 199-214.
5. Bayindir, Z. P., Dekker, R., and Porras, E., 2006, “Determination of recovery effort for a probabilistic recovery system under various inventory control policies,” Omega, vol. 34, pp. 571-584.
6. Inderfurth, K., 2004, “Optimal policies in hybrid manufacturing/remanufacturing system with product substitution,” International Journal of Production Economics, vol. 90, pp. 325-343.
7. Inderfurth, K., 2005, “Impact of uncertainties on recovery behavior in a remanufacturing environment A numerical analysis,” International Journal of Physical Distribution and Logistics Management, vol. 35, no. 5, pp. 318-336.
8. Kroon, L., and Vrijens, G., 1995, “Returnable containers: an example of reverse logistics,” International Journal of Physical Distribution and Logistics Management, vol. 25, no. 2, pp. 56-68.
9. Knemeyer, A. M., Ponzurick, T. G., and Logar, C. M., 2002, “A qualitative examination of factors affecting reverse logistics systems for end-of-life computers,” International Journal of Physical Distribution and Logistics Managemen, vol. 32, no. 6, pp. 455-479.
10. Kim, K., Song, I., Kim, J., and Jeong, B., 2006, “Supply planning model for remanufacturing system in reverse logistics environment,” Computer and Industrial Engineering, vol. 51, pp. 279-287.
11. Ko, H. J., and Evans, G. W., 2007, “A genetic algorithm-based heuristic for the dynamic integrated forward/reverse logistics network for 3PLs,” Computer and Operations Research, vol. 34, pp. 346-366.
12. Kannan, D., Diabat, A., Alrefaei, M., Govindan, K., and Yong, G., 2007, “A carbon footprint based reverse logistics network design model,” Resources, Conservation and Recycling, vol. 67, pp. 75-79.
13. Konstantaras, I., Skouri, K., and Jaber, M. Y., 2010, “Lot sizing for a recoverable product with inspection and sorting,” Computers and Industrial Engineering, vol. 58, pp. 452-462.
14. Kara, S. S., and Onut, S., 2010, “A stochastic optimization approach for paper recycling reverse logistics network design under uncertainty,” International Journal of Environmental Science and Technology, vol. 7, no. 4, pp. 717-730.
15. Van der laan, E., Dekker, R., and Salomon, M., 1996, “Product remanufacturing and disposal: A numerical comparison of alternative control strategies,” International Journal of Production Economics, vol. 45, pp. 489-498.
16. Lee, J. E., Gen, M., and Rhee, K. G., 2009, “Network model and optimization of reverse logistics by hybrid genetic algorithm,” Computers and Industrial Engineering, vol. 56, pp. 951-964.
17. Chu, L. K., Shi, Y., Lin, S., Sculli, D., and Ni, J., 2010, “Fuzzy chance constrained programming model for a multi-echelon reverse logistics network for household appliances,” Journal of the Operational Research Society, vol. 61, pp. 551-560.
18. Li, S., Wang, N., He, Z., Che, A., and Ma, Y., 2012, “Design of a Multi-objective Reverse Logistics Network Considering the Cost and Service Level,” Mathematical Problems in Engineering, vol. 2012.
19. Lee, J. E., Chung, K. Y., Lee, K. D., and Gen, M., 2013, “A multi-objective hybrid genetic algorithm to minimize the total cost and delivery tardiness in a reverse logistics.”
20. Mitra, S., 2007, “Revenue management for remanufactured products,” Omega, vol. 35, pp. 553-562.
21. Min, H., and Ko, H. J., 2008, “The dynamic design of a reverse logistics network from the perspective of third-party logistics service providers,” International Journal of Production Economics, vol. 113, pp. 176-192.
22. Mahmoudadeh, M., Mansour, S., and Karimi, B., 2013, “To develop a third-party reverse logistics network for end-of-life vehicles in Iran,” Resources, Conservation and Recycling, vol. 78, pp. 1-14.
23. Pati, R. K., Vrat, P., and Kumar, P., 2008, “A goal programming model for paper recycling system,” Omega, vol. 36, pp. 405-417.
24. Sasikumar, P., Kannan, G., and Haq, A. N., 2010, “A multi-echelon reverse logistics network design for product recovery – a case of truck tire remanufacturing,” International Journal of Advanced Manufacturing Technology, vol. 49, pp. 1223-1234.
25. Pishvaee, M. S., Kianfar, K., and Karimi, B., 2010, “Reverse logistics network design using simulated annealing,” International Journal of Advanced Manufacturing Technology, vol. 47, pp. 269-281.
26. Rogers, D. S., and Tibben-Lembke, R. S., 1998, Going Backwards: Reverse Logistics Trends and Practices, Reverse Logistics Executive Council, Nevada.
27. Srivastava, S. K., 2008, “Network design for reverse logistics,” Omega, vol. 36, pp. 535-548.
28. Steinhilper, R., 1998, Remanufacturing – The Ultimate Form of Recycling, Fraunhofer IRB Verlag, Germany.
29. Toktay, L. B., Wein, L. M., and Zenios, S. A., 2000, “Inventory Management of Remanufacturable Products,” Management Science, vol. 46, no. 11, pp. 1412-1426.
30. Williams, J., and Shu, L. H., 2001, “Analysis of remanufacturer waste streams for electronic products,” Electronics and Environment, pp. 279-284.
指導教授 王啟泰(Chi-tai Wang) 審核日期 2014-7-21
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