以氧離子束輔助磁控濺鍍光學薄膜之研究

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姓名

詹德均(Der-Jun Jan) 查詢紙本館藏

畢業系所

光電科學與工程學系

論文名稱

以氧離子束輔助磁控濺鍍光學薄膜之研究
(DC magnetron sputtering of optical thin films in low energy ion beam)

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摘要(中)

在許多光學鍍膜方法中，磁控濺鍍具有低溫鍍膜的優點，最適合在塑膠基材上製鍍光學薄膜，然而因為低溫，薄膜不容易有好的光學性質。本研究結合磁控濺鍍與離子助鍍，將金屬膜的鍍膜區與以離子束轟擊形成氧化膜的氧化區分開，除了增加沉積原子的動能，還可以使濺鍍靶材維持在躍遷態，增加沉積速率，來改善反應磁控濺鍍的缺點。實驗首先針對Ta2O5與SiO2單層薄膜，進行磁控濺射與離子束氧化(Ion Beam Oxidation, IBO)製程，改變離子源電壓、電流、離子束氧分量和濺射功率等製程條件，以探討其與光學性質與沉積速率之關係，同時藉由氧離子束對壓克力基板作表面改質，增加膜層與基板的附著力。實驗結果顯示本研究方法較傳統磁控濺鍍法有較快的沉積速率與較好的光學特性，而四種製程條件必須相互配合，才能得最好的光學薄膜。並且在鍍膜前以氧離子束轟擊基板，可有效增加薄膜與基板間附著力。由這些實驗結果可知，這種結合磁控濺射和離子束氧化的鍍膜方法，可快速沉積高品質的薄膜，已成為未來低溫沉積高密度低損耗和穩定性高的光學薄膜最具潛力的方法。

摘要(英)

Magnetron sputtering is a low temperature deposition process and suitable for use with polymer substrates. However, the films deposited by magnetron sputtering did not have perfect optical properties due to the low temperature process. In this study, we combined DC magnetron sputtering and ion assistance to deposit a thin metal film and then to oxidize this film with ion bombardment to form metal oxide in separate zones of the deposition chamber. The ion assistance increased the kinetic energy of the deposited atoms on the substrate, and the separation of deposition zone and oxidation zone kept the sputtering target in the transition mode. Both modifications improved the properties of optical thin films deposited by conventional reactive magnetron sputtering. The single layer of Ta2O5 and SiO2 was deposited by magnetron sputtering and ion-beam oxidation (IBO). The effects of ion energy, ion current, oxygen gas ratio in ion beam, and sputtering power on the optical properties and deposition rate were investigated. Moreover, the PMMA surface was modified by ion irradiation to increase the adhesion of the coatings on substrate. These results showed that IBO method may be one of promising methods to deposit the optical thin films with high packing density and high resistance to the harsh environment.

關鍵字(中)

★ 光學性質
★ 磁控濺射
★ 離子束

關鍵字(英)

★ Optical properties
★ Magnetron sputtering
★ Ion beam

論文目次

目次
頁碼
摘要 i
致謝 ii
圖目錄 vi
表目錄 x
第一章導論 1
1.1反應磁控濺射 5
1.2離子束氧化 8
1.3光學塑膠的特性 10
1.3.1常用光學塑膠的性質 11
1.4研究內容及目的 13
第二章理論基礎 18
2.1反應磁控濺射模型 18
2.2離子束氧化過程 28
2.2.1電荷交換(Charge Exchange) 28
2.2.2原子碰撞(Atomic Collision) 29
2.2.3增強擴散(Enhanced Diffusivity) 30
2.2.4化學反應(Chemical Reaction) 32
2.3高分子材料的離子束表面改質 34
2.3.1氧電漿 35
2.3.2氧離子與高分子材料之交互作用 36
第三章研究方法 39
3.1 End-Hall離子源 39
3.1.1電漿橋式中和器 41
3.2磁控濺射源 41
3.3系統架構與操作 42
3.4量測儀器 43
3.4.1 UV-VIS-NIR光譜儀 43
3.4.2反射光譜儀 44
3.4.3拉塞福回向散射分析儀(Rutherford Backscattering Spectrometer, RBS) 45
3.4.4 X-ray photoelectron spectroscopy (XPS) 45
3.4.5 Fourier Transform Infrared Spectroscopy (FTIR) 46
3.4.6 Atomic Force Microscope (AFM) 46
3.4.7輝光放電分光儀(Glow Discharge Spectrometer, GDS) 47
第四章結果與討論 54
4.1 鍍製Ta2O5單層膜 54
4.1.1 Ta靶材的遲滯效應(Hysteresis Effect) 54
4.1.2 離子能量對薄膜性質的影響 55
4.1.3 離子電流對薄膜性質的影響 57
4.1.4 氧氣分量對薄膜性質的影響 59
4.1.5 濺射功率對薄膜性質的影響 60
4.1.6 RBS能譜 61
4.1.7 FTIR與XPS光譜 62
4.2 製鍍SiO2單層膜 73
4.2.1 Si靶材的遲滯效應(Hysteresis Effect) 73
4.2.2 離子能量對薄膜性質的影響 73
4.2.3 離子電流對薄膜性質的影響 75
4.2.4 氧氣分量對薄膜性質的影響 75
4.2.5 濺射功率對薄膜性質的影響 77
4.2.6 FTIR光譜 78
4.2.7 XPS光譜 79
4.2.8 AFM表面形貎 80
4.3 PMMA的離子束表面改質 92
第五章結論 104
第六章參考文獻 106

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指導教授

李正中(Cheng-Chung Lee)

審核日期

2005-7-4

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