具多排暫存格之越庫作業相關問題探討

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：84

、訪客IP：18.220.7.116

姓名

鄭潔(Chieh Cheng) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

具多排暫存格之越庫作業相關問題探討

相關論文

★ 佈置變更專案工程的執行研究－以H公司研發單位為例	★ MIL-STD-1916、MIL-STD-105E與結合製程能力指標之抽樣檢驗計畫
★ 建構客戶導向的製造品質資訊系統--以某筆記型電腦專業代工廠商為例	★ GMP藥廠設施佈置規劃的探討--以E公司為研究對象
★ 應用Fuzzy c-Means演算法之物流中心位址決策模式研究	★ 品質資訊系統之規劃與建構 -- 以某光碟製造公司為研究對象
★ 從製程特性的觀點探討生產過程中SPC管制圖監控運用的適切性 -- 以Wafer Level 封裝公司為例	★ 六標準差之應用個案研究-以光學薄膜包裝流程改善為例
★ 利用六標準差管理提昇中小企業之製程品質-以錦絲線添加防銹蠟改善為例	★ 專業半導體測試廠MES 系統導入狀況、成果及問題之探討-以A 公司為例
★ 以RFID技術為基礎進行安全管理導入－以A公司為例	★ 如何提昇產品品質及降低成本—以光碟壓片廠A公司為例
★ ERP導入專案個案分析—以半導體封裝廠A公司為例	★ 石英元件製造業之延遲策略應用— 以T公司為研究對象
★ 十二吋晶圓廠自動化搬運系統規劃與導入—以A公司為例	★ 半導體封裝產業之生產革新改善活動-A半導體股份有限公司導入經驗探討-

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

隨著經濟的發展與資訊科技的進步，消費型態的改變讓市場已經轉變為少量且多樣化，而物流業者必須以少量、多樣、多頻率的配送方式來滿足消費者與零售商的需求。
越庫作業是物流作業中的一種策略，當物流中心收到各家供應商的貨物後，依顧客需求加以拆解、分類及堆放，接著裝上配送卡車，送往顧客所要求的交貨地點，其中所有的品項均不需進貨檢驗，也不會長時間儲存於物流中心。故透過越庫作業，可以消除存貨問題，並減去品項之進貨、入庫、儲存、理貨與訂單批次化等作業，能使訂單在最短的時間內被處理完成。
本研究針對配銷商型越庫（Distributor Cross Docking）的作業環境中，具有多排暫存格的佈置環境下，暫存區儲位指派規劃及揀貨點的選取並搭配不同的揀貨路徑為主要的探討重點，探討如何使品項從進貨到出貨的時間最小化，並規劃出一個有效率的越庫環境。本研究使用總系統執行時間（Total System Time, TST）、總揀貨時間（Total Picking Time, TPT）與總旅行距離（Total Distance, TD）做為績效指標，經由模擬之結果來探討三種法則搭配後對作業效率之影響。

摘要(英)

With the increase of the economy globalization and the rapid development of the internet, consumer market’s demand has become small-volume production of a wide range of different items. Under these circumstances, the operation of distribution center becomes the focus of competition for enterprise due to the product life cycles shorten and the concept of supply chain emerges.
Cross-docking is a strategy in logistics operations .We set items can transport to the logistics center by the supplier, and classify them in accordance with the orders. After the orders are completed, these items directly transport to the outbound dock waiting for shipping. In addition, the items do not need to store in the logistics center. Hence, we can eliminate items on the inbound, put away, and storage in the cross-docking environment.
This research proposed three decision-making strategies： storage assignment, picking point strategies and picking route strategies. Simulation experiments are conducted to evaluate the performance of the proposed strategies in three performance measures – Total System Time（TST）, Total Picking Time（TPT）, and Total Picking Distance（TPD）.

關鍵字(中)

★ 物流中心
★ 儲位指派
★ 越庫作業
★ 揀貨路徑

關鍵字(英)

論文目次

摘要 I
目錄 III
圖目錄 VI
表目錄 IX
第一章緒論 1
1.1 研究背景 1
1.2 研究動機 2
1.3 研究目的 2
1.4 研究環境與基本假設 3
1.5 研究方法與說明 5
1.6 論文架構 5
第二章文獻探討 8
2.1 物流 9
2.1.1 物流的定義 9
2.1.2 物流的功能 9
2.1.3 物流中心之探討 11
2.2 倉儲規劃 13
2.2.1 設施規劃 13
2.2.2 儲位指派 15
2.3 揀貨作業 17
2.3.1 揀貨方式 18
2.3.2 揀貨路徑 21
2.3.3 揀貨作業績效評估 25
2.4 越庫作業 25
2.4.1 越庫作業定義 25
2.4.2 越庫作業的類型 27
2.4.3 其他越庫作業相關文獻 29
第三章研究方法 32
3.1 方法架構 32
3.2 越庫作業流程說明 33
3.2.1 整體流程 33
3.2.2 進貨流程 34
3.2.3 理貨流程 36
3.3 越庫作業相關法則 40
3.3.1 進貨作業相關法則 40
3.3.2 貨車訂單選入相關法則 41
3.3.3 揀貨作業相關法則 44
3.4 暫存區儲存格指派法則 45
3.4.1 從靠近進貨月台之最左邊開始且橫向依序擺放 45
3.4.2 從靠近進貨月台之最左邊開始直向依序擺放 49
3.4.3 從靠近進貨月台之最左邊開始沿走道兩側依序擺放 51
3.4.4 從靠近理貨區之最左邊開始橫向依序擺放 53
3.4.5 從靠近理貨區之最左邊開始直向依序擺放 55
3.4.6 從靠近理貨區之最左邊開始沿走道兩側依序擺放 57
3.4.7 從靠近進貨月台中間開始橫向依序擺放 59
3.4.8 從靠近進貨月台中間開始直向依序擺放 62
3.4.9 從靠近進貨月台中間開始沿走道兩側依序擺放 65
3.4.10 從靠近理貨區中間開始橫向依序擺放 68
3.4.11 從靠近理貨區中間開始直向依序擺放 71
3.4.12 從靠近理貨區中間開始沿走道兩側依序擺放 74
3.5 揀貨點選取法則 77
3.5.1 擁有愈多品項存量之暫存區儲存格愈優先被挑選 77
3.5.2 擁有愈少品項存量之暫存區儲存格愈優先被挑選 81
3.5.3 離揀貨員走道行走距離愈短的暫存格愈優先被挑選 83
3.5.4 先挑選「品項存量最少」再「走道行走距離最短」之暫存格 85
3.5.5 先挑選「品項存量最多」再「走道行走距離最短」之暫存格 87
3.6 揀貨路徑 89
3.6.1 個別穿越式策略（Individual Traversal Strategy） 91
3.6.2 合併穿越式策略（Combine Traversal Strategy） 93
3.6.3 個別最大間隙策略（Individual Largest Gap Strategy） 95
3.6.4 合併最大間隙策略（Combine Largest Gap Strategy） 97
3.6.5 Nearest First Strategy 99
第四章實驗結果與分析 100
4.1 實驗設計 100
4.1.1 實驗環境 100
4.1.2 模擬實驗因子 102
4.1.3 績效評估準則 103
4.2 統計說明分析 104
4.2.1 依總進貨旅行距離（TRD）為績效評估值 105
4.2.2 依總系統執行時間（TST）為績效評估值 107
4.2.3 依總揀貨時間（TPT）為績效評估值 116
4.2.4 依總揀貨旅行距離（TPD）為績效評估值 125
4.3 實驗結論 135
第五章結論與後續研究建議 137
5.1 研究結論 137
5.2 未來研究建議 138
參考文獻 139
中文文獻 139
英文文獻 141

參考文獻

中文文獻
1. 上尚科技股份有限公司，2013，電子輔助揀貨系統，2013/12/03，取自：http://www.atop.com.tw/ablepick/tw/productList1overall.php?pl1_id=1。
2. 王里仁，2005，「應用RFID於物流中心即時系統之研究－以EPC規範為基礎」，中原大學資訊管理學系碩士班，碩士論文。
3. 王本正，2008，「汽車AM件產業全球運籌聯盟HUB」，工業技術研究院辨識中心，東海大學企業管理系所。
4. 吳詩涵，2011，「在同步分區揀貨倉庫之合作揀貨探討」，國立中央大學工業管理研究所，碩士論文。
5. 李天傑，2009，「零散揀貨環境下之分區揀貨作業問題的探討」，國立中央大學工業管理研究所，碩士論文。
6. 林鴻鈞，2006，「揀貨中心揀貨策略與訂單選取之研究」，國立中央大學工業管理研究所，碩士論文。
7. 孫海蛟、董福慶，1995，「物流中心儲位管理」，經濟部發行機械工業雜誌總經銷，新竹，初版。
8. 國立雲林科技大學商業自動化研究發展中心，1999，「物流管理」，國立雲林科技大學，雲林，初版。
9. 張福榮，2005，「物流管理」，五南圖書出版股份有限公司，台北。
10. 張簡復中，2010，「物流管理」，新文京開發，台北，二版。
11. 陳暉江，2004，「具兩條以上橫向走道之物流中心揀貨路徑規劃研究」，國立中央大學工業管理研究所，碩士論文。
12. 陳放子，2007，「整合製造與物流對價值鏈影響之研究」，成功大學工業與資訊管理學系，博士論文。
13. 黃惠煐，1996，「物流經營管理實務」，經濟部商業司，台北，初版。
14. 經濟部商業司工業技術研究院機械工業研究所，2000，中華民國物流年鑑，台北。
15. 趙廷偉，2012，「具語音引導揀貨系統之揀貨作業的執行與績效」，國立中央大學工業管理研究所，碩士論文。
16. 劉浚明，1999，「實務教案：倉儲系統規劃技術」，第1-31頁。
17. 劉技豐，2004，「物流中心之分區揀貨的研究」，國立中央大學工業管理研究所，碩士論文。
18. 賴順良，2009，「物流中心之訂單選取與揀貨路徑規劃的研究」，國立中央大學工業管理研究所，碩士論文。
19. 錢尚璞，2003，「揀貨中心之儲位配置與揀貨策略的研究」，國立中央大學工業管理研究所，碩士論文。
20. 顏憶茹、張淳智，2001，「物流管理：原理、方法與實例」，前程企管，新北市，三版。
21. 鐘怡均，2013，｢具多排暫存格之越庫作業之摘取式揀貨作業探討｣，國立中央大學工業管理研究所，碩士論文。

英文文獻
1. Apte, U. M. and Viswanathan, S., 2000, “Effective cross docking for improving distribution efficiencies,” International Journal of Logistics: Research and Applications, vol. 3, no. 3, pp. 291-302.
2. Azadivar, F. and Wang, J., 2000. Facility layout optimisation using simulation and genetic algorithms. International Journal of Production Research, 38 (17), 4369–4383.
3. Bartholdi III, J. J., Gue K. R., and Kang, K., 2001, “Staging Freight in a Cross Dock,” Proceedings of the International Conference on Industrial Engineering and Production Management, Jan 1, Quebec City, Canada.
4. Bratcu, A. I. and Dolgui, A., 2005, “A survey of the self-balancing production line (“bucket brigades”),” Journal of Intelligent Manufacturing, vol. 16, no. 2, pp. 139-158.
5. Chen, L., Langevin, A. and Riopel, D., 2010, “The storage location assignment and interleaving problem in an automated storage/retrieval system with shared storage,” International Journal of Production Research, vol. 48, no. 4, pp. 991–1011.
6. Ching-Jong Liao, Yaoming Lin, and Stephen C. Shih, 2010, “Vehicle routing with cross-docking in the supply chain,” Expert Systems with Applications, vol. 37, pp.6868-6873.
7. De Koster, R., Le-Duc, T. and Roodbergen, K.J., 2007, “Design and control of warehouse order picking：A literature review,“ European Journal of Operational Research, vol. 182, no. 2, pp. 481-501.
8. Eisenstein, D. D., 2008, “Analysis and optimal design of discrete order picking technologies along a line,” Naval Research Logistics, vol. 55, no. 4, pp. 350-362.
9. Frazella, E., 2002, “World-class Warehousing and Material Handling,” McGraw Hill, New York.
10. FU , M . C., KAKU, B.K.,1997, “Minimizing work-in-process and material handling in the facilities layout problem,” IIE Transactions,vol.29,no.1, pp. 29-36.
11. Goetschalckx, M. and Ratliff, H. D., 1988, “An efficient algorithm to cluster order picking items in a wide aisle,” Engineering Costs and Production Economics, vol. 13, no. 4, pp. 263-271.
12. Gu, J., Goetschalckx, M., and McGinnis, L. F., 2010, “Research on warehouse design and performance evaluation: a comprehensive review,” European Journal of Operational Research, vol. 203, no. 3, pp. 539-549.
13. Hall, R. W., 1993, “Distance approximations for routing manual pickers in a warehouse,” IIE Transactions, vol. 25, no. 4, pp. 76-87.
14. Ho, Y. C. and Chien, S. P., 2006, “A comparison of two zone-visitation sequencing strategies in a distribution centre,” Computers & Industrial Engineering, vol. 50, no. 4, pp. 426-439.
15. Ho, Y. C. and Liu, C. F., 2005, “A design methodology for converting a regular warehouse into a zone-picking warehouse,” Journal of the Chinese Institute of Industrial Engineers, vol. 22, no. 4, pp. 332-345.
16. Hwang, H., Bake, W., and Lee, M. K., 1988, “Clustering algorithms for order picking in an automated storage and retrieval systems,” International Journal of Production Research, vol. 26, no. 2, pp. 189-201.
17. Hwang, H., Lee, Y. K., and Ko, C. S., 2001, “Routing policies in an order picking operation,” Proceedings of the 16th International Conference on Production Research (ICPR-16), July 30-August 3, Prague.
18. Hwang, H., Oh, Y. H., and Lee, Y. K., 2004, “An evaluation of routing policies for order-picking operations in low-level picker-to-part system,” International Journal of Production Research, vol. 42, no. 18, pp. 3873-3889.
19. Jacques Renaud and Angel Ruiz, 2008, “Improving product location and order picking activities in a distribution centre,” Journal Of The Operation Research Society, Vol.59, pp. 1603-1613.
20. Kreng, V. B. and Chen, F. T., 2008, “The benefits of a cross-docking delivery strategy: a supply chain collaboration approach,” Production Planning & Control, vol. 19, no. 3, pp. 229-241.
21. Lao, S. I., Choy, K. L., Ho, G. T. S., Tsim, Y. C., Poon, T. C., and Cheng, C. K., 2012, “A real-time food safety management system for receiving operations in distribution centers,” Expert Systems with Applications, vol. 39, no. 3, pp. 2532-2548.
22. Le-Duc, T. and De Koster, R. M. B. M., 2007, “Travel time estimation and order batching in a 2-block warehouse,” European Journal of Operational Research, vol. 176, no. 1, pp. 374-388.
23. Liao, T. W., Egbelu, P. J., Chang, P. C., 2013, “Simultaneous dock assignment and sequencing of inbound trucks under a fixed outbound truck schedule in multi-door cross docking operations,” International Journal of Production Economics, vol. 141, no. 3, pp. 212-229
24. Liu, S., Chan, F. T. S., and Chung, S. H, 2011, “A study of distribution center location based on the rough sets and interactive multi-objective fuzzy decision theory,” Robotics and Computer-Integrated Manufacturing, vol. 27, no. 2, pp. 426-433.
25. Magableh, G. M., Rossetti, M. D. and Mason, S., 2005, “Modeling and analysis of a generic cross-docking facility,” Proceedings of the 2005 Winter Simulation Conference, December 4-7, Orlando, FL, pp. 1613-1620.
26. Maniya, K. D. and Bhatt, M. G., 2011, “An alternative multiple attribute decision making methodology for solving optimal facility layout design selection problems,” Computers and Industrial Engineering, vol. 61, no. 3, pp. 542-549.
27. McKendall, A. R. and Hakobyan, A., 2010, “Heuristics for the dynamic facility layout problem with unequal-area departments,” European Journal of Operational Research, vol. 201, no. 1, pp. 171–182.
28. Muppani, V. R. and Adil, G. K., 2008, “Efficient formation of storage classes for warehouse storage location assignment: a simulated annealing approach,” The International Journal of Management Science, vol. 36, no. 4, pp. 609-618.
29. Murray, M., 2013, “Cross docking in the warehouse,” http://logistics.about.com/od/tacticalsupplychain/a/ cross_dock.htm, Retrieval Date: 2013/12/17.
30. Oh, Y., Hwang, H., Cha, C. N. and Lee, S., 2006, “A dock-door assignment problem for the Korean mail distribution center,” Computers & Industrial Engineering, vol. 51, no. 2, pp. 288-296.
31. Parikh, P. J. and Meller, R. D., 2008, “Selecting between batch and zone order picking strategies in a distribution center,” Transportation Research Part E: Logistics and Transportation Review, vol. 44, no. 5, pp. 696-719.
32. Petersen II, C. G. and Schmenner, R. W., 1999, “An evaluation of routing and volume-based storage policies in an order picking operation,” Decision Science, vol. 30, no. 2, pp. 481-501.
33. Petersen II, C. G., 1997, “An evaluation of order picking routeing policies,” International Journal of Operations and Production Management, vol. 17, no. 11, pp. 1098-1111.
34. Petersen, C. G., 2002, “Considerations in order picking zone configuration,” International Journal of Operations and Production Management, vol. 22, no. 7, pp. 793-805.
35. Petersen, C. G., and Aase, G., 2004, “A comparison of picking, storage, and routing policies in manual order picking,” International Journal of ProductionEconomics, vol. 92, no. 1, pp. 11-19.
36. Qiu, Q., Zhang, Z., Song, X. and Gui, S., 2009, “Application Research of Cross Docking Logistics in Food Cold-Chain Logistics,” International Conference on Information Management, Innovation Management and Industrial Engineering, December 26-27, Xi′an, China, vol. 3, pp. 236-240
37. Ratliff, H. D. and Rosenthal, A. S., 1983, “Order-picking in a rectangular warehouse: a solvable case of the traveling salesman problem,” Operations Research, vol. 31, no 3, pp. 507-521.
38. Roodbergen, K. J. and Vis, I. F. A., 2006, “A model for warehouse layout,” IIE Transactions, vol. 38, no. 10, pp. 799-811.
39. Roodbergen, K. J., and De Koster, R. M. B. M., 2001, “Routing methods for warehouse with multiple cross aisles,” International Journal of Production Research, vol. 39, no. 9, pp. 1865-1883.
40. Roodbergen, K. J., Sharp, G. P., and Vis, I. F. A., 2008, “Designing the layout structure of manual order picking areas in warehouses,” IIE Transactions, vol. 40, no. 11, pp. 1032-1045.
41. Sahin, R., Ertogral, K., and Turkbey, O., 2010, “A simulated annealing heuristic for the dynamic layout problem with budget constraint,” Computers & Industrial Engineering, vol. 59, no. 2, pp. 308-313.
42. Singh, S.P. and Singh, V.K., 2011. Three-level AHP-based heuristic approach for a multi-objective facility layout problem. International Journal of Production Research, 49 (4), 1105–1125.
43. Stalk, G., Evans, P.,& Shulman, L. E., 1992. “Competing on capabilities: the new role of corporate strategy,” Harvard Business Review, vol. 70, no. 2, pp. 57–69.
44. Stephan, K. and Boysen, N., 2011, “Cross-docking,” J Manag Control, vol. 22, no, 1, pp. 129-137.
45. Vis, I. F.A. and Roodbergen, K. J., 2011, “Layout and control policies for cross docking operations,” Computers & Industrial Engineering, vol. 61, no. 4, pp. 911-919.
46. Yang, K.K., Balakrishnan, J. and Cheng, C.H., 2010, “An Analysis Of Factors Affecting Cross Docking Operations,” Journal of Business Logistics, vol. 31, no. 1, pp. 121-148.
47. Young Hae Lee, Jung Woo Jung, and Kyong Min Lee, 2006, “Vehicle routing scheduling for cross-docking in the supply chain,” Computers & Industrial Engineering, vol. 51, pp. 247-256.
48. Yu, Wooyeon and Egbelu, P. J., 2008, “Scheduling inbound and outbound trucks in cross docking systems with temporary storage,” European Journal of Operational Research, vol. 184, no. 1, pp. 377-396.

指導教授

何應欽

審核日期

2015-7-24

推文