越庫作業之理貨區相關作業問題探討

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：88

、訪客IP：18.225.57.136

姓名

劉嘉珮(Chia-Pei Liu) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

越庫作業之理貨區相關作業問題探討

相關論文

★ 佈置變更專案工程的執行研究－以H公司研發單位為例	★ MIL-STD-1916、MIL-STD-105E與結合製程能力指標之抽樣檢驗計畫
★ 建構客戶導向的製造品質資訊系統--以某筆記型電腦專業代工廠商為例	★ GMP藥廠設施佈置規劃的探討--以E公司為研究對象
★ 應用Fuzzy c-Means演算法之物流中心位址決策模式研究	★ 品質資訊系統之規劃與建構 -- 以某光碟製造公司為研究對象
★ 從製程特性的觀點探討生產過程中SPC管制圖監控運用的適切性 -- 以Wafer Level 封裝公司為例	★ 六標準差之應用個案研究-以光學薄膜包裝流程改善為例
★ 利用六標準差管理提昇中小企業之製程品質-以錦絲線添加防銹蠟改善為例	★ 專業半導體測試廠MES 系統導入狀況、成果及問題之探討-以A 公司為例
★ 以RFID技術為基礎進行安全管理導入－以A公司為例	★ 如何提昇產品品質及降低成本—以光碟壓片廠A公司為例
★ ERP導入專案個案分析—以半導體封裝廠A公司為例	★ 石英元件製造業之延遲策略應用— 以T公司為研究對象
★ 十二吋晶圓廠自動化搬運系統規劃與導入—以A公司為例	★ 半導體封裝產業之生產革新改善活動-A半導體股份有限公司導入經驗探討-

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

越庫作業為物流作業中的一種策略，是指在越庫碼頭整合不同供應商的整車貨物後，根據訂單需求將各品項加以拆解、分類及堆放，最後裝上前來載取的卡車，送往顧客所要求的交貨地點；其中，所有品項均不需進貨檢驗，也不需儲存於物流中心之倉庫。越庫作業可省下入庫、儲存等作業，因此特別適合需要快速處理的緊急訂單，且適合將商品直接送到零售商的情況。
本研究針對使用配銷商型越庫（Distributor Cross Docking）之物流中心，從進貨貨車到達，至出貨貨車送出之作業流程。本研究主要探討理貨區的作業問題，分別為貨車訂單選取問題、理貨區儲存格指派問題與理貨區服務問題，並分別提出相對應的貨車訂單選取法則、理貨區儲存格指派法則與理貨區服務法則。最後利用模擬實驗所得到的數據，針對總系統執行時間、總理貨旅行距離、準時率、與總延後時間這四種績效指標下，找出何種組合對作業效率有較顯著的提升。

摘要(英)

Cross docking is a strategy of logistics operations which means that when the receiving shipment of inbound truck, according to the requirement from orders, the operators separate, sort, and place the items immediately. Finally, they collect these items on the outbound truck and delivery to the location where customer needs. All the items do not need to do examine and store in the distribution center. Because cross docking does not have the cost of bringing the product items into the warehouse and storing them, it is especially for emergency order that need to handle and delivery to the retailers as soon as possible.
This research focuses on the issue of Distributor Cross Docking, from the inbound truck arrives to the outbound truck leaves, and discusses about the operation on it. It is mainly discuss about the operation on tally area, includes order selection problem, cell of tally area assigning problem, and tally area serving problem, and respectively proposes order selection rule, cell of tally area assigning rule, and tally area serving rule. Finally, in this environment, comparing the data by On-time Delivery Rate, Total Tardiness, Total System Time, and Total Picking Distance, which were obtained by simulation experiments, to know which combination of the rules will performs better.

關鍵字(中)

★ 越庫作業
★ 貨車訂單選取法則
★ 理貨區儲存格指派法則
★ 理貨區服務法則

關鍵字(英)

★ cross docking
★ order selection rule
★ cell of tally area assigning rule
★ tally area serving rule

論文目次

中文摘要 I
英文摘要 II
目錄 III
圖目錄 VI
表目錄 VIII
第一章緒論 1
1.1 研究背景 1
1.2 研究動機 1
1.3 研究目的 2
1.4 研究環境與基本假設 3
1.5 研究問題說明 4
1.6 論文架構 5
第二章文獻探討 8
2.1 物流 8
2.1.1 物流的定義 8
2.1.2 物流中心的介紹 9
2.1.3 物流中心的類別 10
2.2 越庫作業 12
2.2.1 越庫作業的定義 12
2.2.2 越庫作業的類型 15
2.2.3 越庫作業的決策問題 16
2.2.4 其它越庫作業相關文獻 19
2.3 揀貨作業 21
2.3.1 揀貨作業介紹 21
2.3.2 揀貨作業方法 22
2.3.3 揀貨路徑策略 24
2.4 倉儲規劃 27
2.4.1 倉儲空間設計 27
2.4.2 儲位指派 28
第三章研究方法 31
3.1 各研究議題之方法整理 31
3.2 越庫作業系統流程說明 33
3.2.1 進貨作業流程說明 33
3.2.2 理貨作業流程說明 36
3.3 進貨作業相關法則 39
3.3.1 Receiving Door指派法則-「最小總卸貨搬運距離估計值」 39
3.3.2 暫存區儲存格清除法則-「品項之簡單時段加權剩餘貨車訂單總和值」為基礎之暫存區品項位置清除法則 41
3.3.3 暫存區儲存格指派法則-「品項之簡單時段加權剩餘貨車訂單數總和值」搭配「中間擴散擺放」法則 42
3.4 理貨區開始作業條件 44
3.5 貨車訂單選取法則 44
3.5.1 隨機選取 44
3.5.2 最高訂單棧板滿足率 45
3.5.3 最高訂單品項滿足率 46
3.5.4 訂單棧板滿足數最多 47
3.5.5 訂單品項滿足數最多 48
3.5.6 最小理貨作業時間估計值 49
3.5.7 最小鬆弛時間（slack time）估計值 51
3.6 理貨區儲存格指派法則 53
3.6.1 隨機指派 53
3.6.2 離理貨區中間點愈近，愈優先被指派 54
3.6.3 與目前已在暫存區儲存格之該貨車訂單的需求品項之總距離愈小，愈優先被指派 55
3.6.4 與暫存區儲存格之估計總距離（方法一）愈小，愈優先被指派 57
3.6.5 與暫存區儲存格之估計總距離（方法二）愈小，愈優先被指派 60
3.6.6 離空棧板儲存格愈近，愈優先被指派 61
3.6.7 離已指派之理貨區儲存格的重心點愈近，愈優先被指派 62
3.7 理貨區服務法則 64
3.7.1 隨機選取 64
3.7.2 「最短理貨旅行距離」的訂單棧板 64
3.7.3 先「最早出貨時段」的貨車訂單，然後「最短理貨旅行距離」的訂單棧板 66
3.7.4 先「尚未完成揀貨棧板數最少」的貨車訂單，然後「理貨旅行距離最短」的訂單棧板 67
3.7.5 先「最早出貨時段」搭配「尚未完成揀貨棧板數最少」的貨車訂單，然後「理貨旅行距離最短」的訂單棧板 69
3.7.6 先「可進行揀貨的棧板比率最高」的貨車訂單，然後「理貨旅行距離最短」的訂單棧板 71
3.7.7 先「最早出貨時段」搭配「可進行揀貨的棧板比率最高」的貨車訂單，然後「理貨旅行距離最短」的訂單棧板 72
第四章實驗結果與分析 74
4.1 實驗設計 74
4.1.1 實驗環境 74
4.1.2 實驗目的 76
4.1.3 模擬實驗因子 76
4.1.4 績效評估指標 79
4.2 統計分析 80
4.2.1 依「總系統執行時間(TST)」為績效評估值 80
4.2.2 依「總理貨旅行距離(TPD)」為績效評估值 90
4.2.3 依「準時率(OTDR)」為績效評估值 100
4.2.4 依「總延後時間(TT)」為績效評估值 110
4.3 實驗結論 120
第五章結論及後續研究建議 123
5.1 研究結論 123
5.2 未來研究建議 124
參考文獻 125
中文文獻 125
英文文獻 126

參考文獻

中文文獻
1. 上尚科技，電子標籤輔助揀貨系統，2015/01/13，取自：http://www.atop.com.tw/atop/mw/cufiles/files/download_dm/pick_dm/ABLEPick_DM_C.pdf。
2. 王孔政、褚志鵬，2007，「供應鏈管理」，華泰文化，台北，初版。
3. 吳詩涵，2011，「在同步分區揀貨倉庫之合作揀貨探討」，國立中央大學工業管理研究所，碩士論文。
4. 李宗儒、周宣光、林正章，2009，「當代物流管理：理論與實務」，滄海書局，台中，四版。
5. 林頌典，2013，「越庫作業之訂單選取與理貨區指派作業的探討」，國立中央大學工業管理研究所，碩士論文。
6. 孫海蛟與董福慶，1995，「物流中心儲位管理」，經濟部發行；機械工業雜誌總經銷，台北，初版。
7. 陳冰冰，2007，「SCM供應鏈管理：策略、技術與實務」，五南圖書，台北，初版。
8. 陳志賢，1998，「物流供應鏈之整合度研究」，黎明學報，第十一卷，第一期，47~55頁。
9. 陳放子，2007，「整合製造與物流對價值鏈影響之研究」，成功大學工業與資訊管理學系，博士論文。
10. 張福榮，2005，「物流管理」，五南圖書出版股份有限公司。
11. 黃亦莉，2014，「越庫作業區之出貨端相關作業問題探討」，國立中央大學工業管理研究所，碩士論文。
12. 董福慶與陳明德，1995年，「物流中心揀貨作業」，經濟部發行；機械工業雜誌總經銷，台北，初版。
13. 賴杉桂，1984，中華民國商業自動化專案計畫現況及未來展望，發表於商業教育自動化觀摩與研討會。
14. 顏憶茹、張淳智，2001，「物流管理︰原理、方法與實例」，前程企管，台北，三版。
15. 鐘怡均，2013，「具多排暫存格之越庫作業區域的摘取式揀貨作業探討」，國立中央大學工業管理研究所，碩士論文。

英文文獻
1. Bartholdi III, J. J., Gue, K. R., and Kang, K., 2001, “Staging Freight in a Cross Dock,” Proceedings of the International Conference on Industrial Engineering and Production Management, Jan 1, Quebec City, Canada.
2. Bartholdi III, J. J. and Gue, K. R., 2000, “Reducing labor costs in an LTL cross docking terminal,” Operations Research, vol. 48, no. 6, pp. 823-832.
3. Bartholdi III, J. J. and Gue, K. R., 2004, “The best shape for a cross dock,” Transportation Science, vol. 38, no. 1, pp. 235-244.
4. Berghman, L., Briand, C., Leus, R. and Lopez, P., 2012, “The truck scheduling problem at cross.docking terminals,” International Conference on Project Management and Scheduling （PMS 2012）, April 1.4, Louvain, Belgique.
5. Boysen, N. and Fliedner, M., 2010, “Cross dock scheduling: Classification, literature review and research agenda,” Omega, vol. 38, no. 6, pp. 413-422.
6. Coyle, J.J., Bardi, E.J., Langley, C.J., 1996. The Management of Business Logistics, 6th Edition. West Publishing, St. Paul, MN.
7. De Koster R. (M.) B. M., Tho, L. D., and Roodbergen, K. J., 2007, “Design and control of warehouse order picking: A literature review,” European Journal of Operational Research, vol. 182, no. 2, pp. 481-501.
8. Ertek, G., 2005, “A tutorial on cross docking,” Proceedings of 3rd International Logistics & Supply Chain Congress, Istanbul, Turkey.
9. Goetschalckx, M. and Ratliff, H. D., 1991,“Optimal Lane Depths for Single and Multiple Products in Block Stacking Storage Systems,” IIE Transactions, vol. 23, no. 3, page. 245-257.
10. Gu, J., Goetschalckx, M. and McGinnis, L. F., 2010, “Research on warehouse design and performance evaluation: A comprehensive review,” European Journal of Operational Research, vol.203, pp.539-549.
11. Gu, J., Goetschalckx, M., and McGinnis, L. F., 2007, “Research on warehouse operation: A comprehensive review,” European Journal of Operational Research, vol. 177, no. 1, pp. 1-21.
12. Gumus, M. and Bookbinder, J. H., 2004, “Cross.docking and its implications in location.distribution systems,” Journal of Business Logistics, vol. 25, no. 2, pp. 199-228.
13. Heragu, S. S., Du, L., Mantel, R. J. , Schuur, P. C.,2005, “Mathematical model for warehouse design and product allocation,” International Journal of Production Research, vol. 43, no.2, pp. 327-338.
14. Higginson JK, Bookbinder J. , 2005, “Logistics systems: design and optimization. ”, New York, USA, Springer Science + Business Media, Inc., pp67-91.
15. Ho, Y. C. and Chien, S. P., 2006, “A comparison of two zone.visitation sequencing strategies in a distribution centre,” Computers and Industrial Engineering, vol. 50, no. 4, pp. 426-439.
16. Hwang, H., Oh, Y. H., and Lee, Y. K., 2004, “An evaluation of routing policies for order.picking operations in low.level picker.to.part system,” International Journal of Production Research, vol. 42, no. 18, pp. 3873-3889.
17. Koh, N. W., Li, Z. P., Lim, Y. G., Low, M. and Bin, M., 2009, “RFID for crossdocking: Is it worth the investment?” SIMTech technical reports, vol. 10, no. 3, pp. 423-428.
18. Kreng, V. B. and Chen, F. T., 2008, “The benefits of a cross.docking delivery strategy: a supply chain collaboration approach,” Production Planning & Control, vol. 19, no. 3, pp. 229-241.
19. Lao, S. I., Choy, K. L., Ho, G. T. S., Tsim, Y. C., Poon, T. C. and Cheng, C. K., 2012, “A real.time food safety management system for receiving operations in distribution centers,” Expert Systems with Applications, vol. 39, no. 3, pp. 2532-2548.
20. Larbi, R., Alpan, G., Baptiste, P. and Penz, B., 2011, “Scheduling cross docking operations under full, partial and no information on inbound arrivals,” Computers & Operations Research, vol.38, pp.889-900.
21. Liao, T. W., Egbelu, P. J. and Chang, P. C., 2013, “Simultaneous dock assignment and sequencing of inbound trucks under a fixed outbound truck schedule in multi.door cross docking operations,” International Journal of Production Economics, vol. 141, no. 1, pp. 212-229.
22. Liu, S., Chan, F. T. S. and Chung, S.H, 2011, “A study of distribution center location based on the rough sets and interactive multi.objective fuzzy decision theory,” Robotics and Computer –Integrated Manufacturing, vol. 27, no. 2, pp. 426-433.
23. Li, Y. and Rodrigues, B., 2004, “Cross.docking－,”JIT Scheduling with time windows,” The Journal of the Operational Research Society, vol. 55, no. 12, pp. 1342-1351.
24. Magableh, G. M., Rossetti, M. D. and Mason, S., 2005, “Modeling and analysis of a generic cross.docking facility,” Proceedings of the 2005 Winter Simulation Conference, December 4.7, Orlando, FL, pp. 1613-1620.
25. Manzini, R., Gamberi, M., and Regattieri, A., 2005, “Design and control of a flexible order.picking system （FOPS）: A new integrated approach to the implementation of an expert system,” Journal of Manufacturing Technology Management, vol. 16, no. 1, pp. 18-35.
26. Murray,M., 2013, “Cross docking in the warehouse,” http://logistics.about.com/od/tacticalsupplychain/a/ cross_dock.htm, Retrieval Date: 2015/01/13.
27. Musa, R., Arnaout, J. P. and Jung, H., 2010, “Ant colony optimization algorithm to solve for the transportation problem of cross.docking network,” Computers & Industrial Engineering, vol. 59, no. 1, pp. 85-92.
28. Napolitano, M., 2000, “Making the Move to Cross docking: A Practical Guide to Planning, Designing, and Implementing a Cross Dock Operation,” Warehousing Education and Research Council, Oak Brook.
29. Oh, Y., Hwang, H., Cha, C. N. and Lee, S., 2006, “A dock.door assignment problem for the Korean mail distribution center,” Computers & Industrial Engineering, vol. 51, no. 2, pp. 288-296.
30. Petersen, C. G., and Aase, G., 2004, “A comparison of picking, storage, and routing policies in manual order picking,” International Journal of Production Economics, vol. 92, no. 1, pp. 11-19.
31. Pohl, L. M., Meller, R. D. and Gue, K. R., 2011, “Turnover.based storage in non.traditional unit.load warehouse designs,” IIE Transactions, vol. 43, no. 10, pp. 703-720.
32. Petersen II, C. G., 1997, “An evaluation of order picking routeing policies,” International Journal of Operations & Production Management, vol. 17, no. 11, pp. 1098-1111.
33. Pratik, J. P. and Meller, R. D., 2008, “Selecting between batch and zone order picking strategies in a distribution center,” Transportation Research Part E, vol. 44, pp. 696-719.
34. Roodbergen, K. J., Sharp, G. P. and Vis, I. F. A., 2008, “Designing the layout structure of manual order picking areas in warehouses,” IIE Transactions, vol. 40, no. 11, pp. 1032-1045.
35. Renaud, J. and Ruiz, A., 2007, “Improving product location and order picking activities in a distribution centre,” Journal Of The Operation Research Society, vol. 59,no. 12, pp. 1603-1613.
36. Rohrer, M., 1995, “Simulation and cross docking,” Proceeding of the 1995 Winter Simulation Conference, December 3.6, Arlington, VA, pp. 846-849.
37. Stephan, K. and Boysen, N., 2011, “Cross.docking,” Journal of Management Control, vol. 22, no, 1, pp. 129-137.
38. Tang,S.L.,2007, “The impacts of cross.docking operation on supply chain management,” The Hong Kong Polytechnic University.
39. Tompkins, J. A. and Smith, J. D., 1998, “The Warehouse Management Handbook,” Tompkins press, Raleigh, North Carolina.
40. Vis, I.F.A. and Roodbergen, K. J., 2008, “Positioning of goods in a cross.docking environment,” Computers & Industrial Engineering, vol. 54, no. 3, pp. 677-689.
41. Vis, I. F.A. and Roodbergen, K. J., 2011, “Layout and control policies for cross docking operations,” Computers & Industrial Engineering, vol. 61, no. 4, pp. 911-919.
42. Yu, W. and Egbelu, P. J., 2008, “Scheduling of inbound and outbound trucks in cross docking systems with temporary storage,” European Journal of Operational Research, vol. 184, no. 1, pp. 377-396.
43. Yang, K.K., Balakrishnan, J. and Cheng, C.H., 2010, “An Analysis Of Factors Affecting Cross Docking Operations,” Journal of Business Logistics, vol. 31, no. 1, pp. 121-148.

指導教授

何應欽(Ying-Chin Ho)

審核日期

2015-7-24

推文