Numerical analysis of a rotary warm forming process for rim thickening of a steel disc plate

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：24

、訪客IP：18.221.187.121

姓名

李紹齊(Shao-Chi Lee) 查詢紙本館藏

畢業系所

能源工程研究所

論文名稱

(Numerical analysis of a rotary warm forming process for rim thickening of a steel disc plate)

相關論文

★ 快速鑄造與單/雙蠟注射成型在歧管熔模鑄造中尺寸一致性的比較	★ 伺服數控電動壓床壓型參數最佳化以改善碳化鎢超硬合金燒結後品質不良之研究
★ 彈性元件耦合多頻寬壓電獵能器設計、製作與性能測試	★ 無心研磨製程參數優化研究
★ 碳纖維樹脂基複合材料真空輔助轉注成型研究-以縮小比例(1/5)汽車引擎蓋為例	★ 精密熱鍛模擬及模具合理化分析
★ 高頻元件重佈線層銅電鍍製程與光阻裂紋研究	★ 模組化滾針軸承自動組裝設備設計開發與功能驗證
★ 迴轉式壓縮機消音罩吐出口位置對壓縮機低頻噪音影響之研究	★ 雷射焊補運用於壓鑄模具壽命改善研究
★ 晶粒成長行為對於高功率元件可靠度改善的驗證	★ HF-ERW製管製程分析及SCADA 工業4.0運用
★ 結合模流分析與實驗設計實現穩健射出成型與理想成型視窗的預測	★ 精密閥件射出成形製程開發-CAE模擬與開模驗證
★ 內窺鏡施夾器夾爪熱處理斷裂分析與改善驗證	★ 物理蒸鍍多層膜刀具對於玻璃纖維強化塑膠加工磨耗研究

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

[檢視]

[下載]

本電子論文使用權限為同意立即開放。
已達開放權限電子全文僅授權使用者為學術研究之目的，進行個人非營利性質之檢索、閱讀、列印。
請遵守中華民國著作權法之相關規定，切勿任意重製、散佈、改作、轉貼、播送，以免觸法。

摘要(中)

金屬成型中的迴轉成型適用於汽車引擎中傳動盤製造中的外緣增厚工程，在HCCI引擎中，傳動盤的轉動慣量必須比SI引擎來得大以吸收燃燒時產生的周期性變動，然而在冷間迴轉成型中，圓盤外徑的增厚比上限為30，無法達到在HCCI引擎中傳動盤所需要的轉動慣量，於是溫間的迴轉成型被提出來改善此現像，將圓盤鋼鐵板材的外緣部加熱進行迴轉成型以增加傳動盤的增厚比。
在本文裡，將介紹以FEA數值模擬的方式來檢驗溫間迴轉成型的可行性及其尋找其增厚比的極限，在此選擇S35C、2.6mm厚度的圓盤鋼鐵板材，利用有限元素分析軟體Simufact forming進行數值模擬，確認合適的成形條件例如圓盤半徑、加熱條件等，用以將增厚比成長到過去的兩倍。在第一階段，利用過去的成型條件，確認了冷間迴轉成型的成形極限為圓盤半徑169mm，增厚比為36；第二階段利用不同的加熱條件將冷間成型中無法順利成行的圓盤進行成型模擬，以確認合適的加熱溫度；最後則以第二階段獲得的合適加熱條件來進行溫間迴轉成型的模擬，確認了當圓盤外緣的加熱溫度為400℃時，迴轉成型的成型極限為圓盤半徑185mm，增厚比60，換言之，在此條件下，能夠成功地將增厚比提升到過去的兩倍。

摘要(英)

The rotary forming process is used for thickening the rim part of the drive plate of automotive engines. It is requested to increase the inertia of the drive plate in new HCCI engine for absorbing the cyclic variation which emerges from the ignition. However, the rim thickening ratio of the present cold rotary forming process is limited as 30, which cannot satisfy the requirement for the new drive plate. Thus, in order to increase the rim thickening ratio of the disk-like blank plate, the new warm rotary forming process, in which only the rim part of the disk blank is heated locally prior to forming, is proposed.
This thesis focuses on the numerical simulation of the proposed warm rotary forming process for thickening the rim of a S35C circular blank whose thickness is 2.6 mm. Analytical investigation is carried out using the FEA software Simufact forming in order to find suitable forming conditions such as the blank radius and the initial heating temperature where the rim thickening ratio can be doubled. Firstly, the upper limit of the rim thickening ratio for the previous cold rotary forming process was found to be 36 when the blank radius is 169mm. Then an appropriate blank radius and the temperature requirement for the new warm rotary forming process were investigated. The simulation results were compared to confirm the feasibility and forming limit of the rim thickening ratio of the warm rotary forming process. Finally, it can be concluded that the rim thickening ratio reaches the maximum possible value of 60 without any defect when the blank radius is 185 mm and the initial heating temperature is 400℃. In other words, under this condition, the rim thickening ratio has been successfully doubled compared to the previous value.

關鍵字(中)

★ 迴轉成型
★ 溫間迴轉成型

關鍵字(英)

★ rotary cold forming
★ rotary warm forming

論文目次

Outline
摘要 i
ABSTRACT ii
Acknowledgements iii
Outline iv
List of figures v
List of tables vii
Explanation of Symbols viii
1. Introduction 1
2. Previous cold rotary forming process 9
2.1. Outline of cold rotary forming process 9
2.2. Elastic–plastic finite element analysis (FEA) model 9
2.3 Material properties 12
2.4 Boundary conditions 13
2.5 Simulation results 14
3. New warm rotary forming process 19
3.1 Outline of new warm rotary forming process and its analysis 19
3.2 Elastic–plastic finite element analysis (FEA) model 22
3.3 Material properties 22
3.4 Boundary conditions 28
3.5 Simulation conditions 31
3.5.1 Blank radius – to find forming limit at room temperature 31
3.5.2 Forming temperature – to find the lowest initial temperature requirement for the warm rotary forming to achieve the target thickening ratio 32
4. Results and discussion 33
4.1 Simulation results with various blank radii without heating 33
4.2 Simulation results with various heating temperatures 40
4.2.1 Heating process 40
4.2.2 Suitable temperature condition 42
4.2.3 Maximum rim thickening ratio 45
4.3 Discussion 48
5. Conclusion 50
Reference 52

參考文獻

[1] Climate scientists discuss future of their field, 2015. Nature.
[2] Mora, C (2013). ”The projected timing of climate departure from recent variability”. Nature.
502 (7470): 183–187.
[3] Zhao, F.Q., Asmus, Thomas W., Assanis, Dennis N.; Dec, John E.; Eng, James A.; Najt, Paul
M., 2003. Homogeneous Charge Compression Ignition (HCCI) Engines: Key Research and
Development Issues. Society of Automotive Engineers. 11–12
[4] Stanglmaier, Rudolf, 1999. Homogeneous Charge Compression Ignition (Hcci): Benefits,
Compromises, and Future Engine Applications. Society of Automotive Engineers. 1999-01-
3682.
[5] Warnatz, J., Maas, U., Dibble, R.W., 2006. Combustion: Physical and Chemical
Fundamentals, Modeling and Simulation, Experiments, Pollutant Formation, Springer. 175–
176.
[6] Musica, O., Allwood, J.M., Kawai, K., 2010. A review of the mechanics of metal
spinning.Journal of Materials Processing Technology 210, 3–23.
[7] Kitazawa, K., Wakabayashi, A., Murata, K., Seino, J., 1994. A CNC incremental sheet metal
forming method for producing the shell components having sharp components. Journal of
the Japan Society for Technology of Plasticity 35 (406), 1348–1353.
[8] Matsubara, S., 2001. A computer numerically controlled dieless incremental forming of a
sheet metal. Proceedings of the Institution of Mechanical Engineers Part B. Journal of
Engineering Manufacture 215 (7), 959–966.
[9] Shima, S., Kotera, H., Murakami, H., 1997. Development of flexible spin-forming method.
Journal of the Japan Society for Technology of Plasticity 38 (440), 814–818.
[10] Kawai, K., Yang, L.N., Kudo, H., 2007. A flexible shear spinning of axi-symmetrical shells
with a general-purpose mandrel. Journal of Materials Processing Technology 192–193, 13–
17.
[11] Zhang, S.H., Li, M.S., Xu, Y., Kang, D.C., Li, C.Z., 2005. Introduction to a new CNC ball
spinning machine. Journal of Materials Processing Technology 170, 112–114.
[12] Jiang, S.Y., Ren, Z.Y., Li, C.F., Xue, K.M., 2009. Role of ball size in backward ball spinning
of thin-walled tubular part with longitudinal inner ribs. Journal of Materials Processing
Technology 209, 2167–2174.
[13] Rotarescu, M.I., 1995. A theoretical analysis of tube spinning using balls. Journal of
Materials Processing Technology 54, 224–229.
[14] Huang, L., Yang, H., Zhan, M., Hu, L.J., 2008. Numerical simulation of influence of
52
material parameters on splitting spinning of aluminum alloy. Transactions of Nonferrous
Metals Society of China 18, 674–681.
[15] Huang, L., Yang, H., Zhan, M., Hu, L.J., 2009. Forming characteristics of splitting spinning
based on the behaviors of roller. Computational Materials Science 45, 449–461.
[16] Jin, J. S., Deng, L., Wang, X. Y., Xia, J. C., 2012. A new rotary forming process for rim
thickening of a disc-like sheet metal part. Journal of Materials Processing Technology 212,
2247-2254
[17] Jin, J. S., Wang, X. Y., Li, L., 2016. A sheet blank rotary forging process for disk-like parts
with thickened rims. Journal of Mechanical Science and Technology 30 (6), 2723-2729

指導教授

傅尹坤(Yiin-Kuen Fuh)

審核日期

2017-9-20

推文