添加鐵顆粒與鈦鋯金屬玻璃顆粒對鎂鋅鈣塊狀金屬玻璃複材機械性質之研究

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高興宇(GAO,XING-YU) 查詢紙本館藏

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機械工程學系

論文名稱

添加鐵顆粒與鈦鋯金屬玻璃顆粒對鎂鋅鈣塊狀金屬玻璃複材機械性質之研究
(Mechanical Properties of Mg-based Bulk Metallic Glass Composite with Ex-situ Adding Spherical Fe and TiZr Metallic Glass Particles)

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摘要(中)

骨科進行肌腱及韌帶縫合手術時，縫合用線的末端會使用鉚釘來固定在骨骼上，因此骨科手術經常用到縫合鉚釘；縫合鉚釘必須能夠承受生物運動在縫合處的應力而不損壞，且不會危害人體，這使得醫界對於縫合鉚釘的材料改善相當有興趣。我們希望材料具有良好的機械性質，本實驗室製作出的鎂基金屬玻璃合金強度高，且楊氏係數與人體的骨骼相近，因此適合用於縫合鉚釘的材料開發。本研究選擇以具有較佳玻璃形成能力的Mg66Zn29Ca5為基底分別添加微米級鐵顆粒及鈦鋯金屬玻璃顆粒以製作鎂基金屬玻璃合金複材，期望提升其破裂韌性。由於冷卻速率的限制，本研究所製作之4 mm直徑棒材均呈現部分非晶態，但其抗壓強度仍遠高於一般的鎂合金。由實驗結果顯示，添加鐵顆粒之鎂基金屬玻璃合金複材的破裂韌性並無明顯的改善，但添加球狀鈦鋯金屬玻璃顆粒之鎂基金屬玻璃合金複材的破裂韌性則有明顯的，隨著鈦鋯金屬玻璃顆粒的添加量增加至30 vol.%，破裂韌性也由1.17提升至4.19 MPa‧m1/2，且能保持535 MPa的最大抗壓強度。

摘要(英)

Suture anchors are often used to rivet the suture wires at the bones in orthopedic surgery. Therefore, suture anchor must be able to withstand the stress of biological movements and non-harmful to human body. This attracts the medical community to pay lots attention on the improvement of materials for suture anchor. We want that the material has the good mechanical properties of the material. The Mg-based bulk metallic glasses (BMG) produced by our laboratory has high strength and Young′s modulus is similar to the value of human bones. Therefore, it is very suitable to apply the Mg-based metallic glass alloys on suture anchor. In this study, Mg66Zn29Ca5, has the best glass forming ability in the Mg-Zn-Ca metallic glass alloy system, was selected to be the base alloy. Then this base alloy was added with different vol% micro-sized spherical Fe and TiZr-based metallic glass particles to form Mg-based bulk metallic glass composite (BMGC), respectively for improving its fracture toughness. Due to the limitation of cooling rate, the BMGC rods with 4 mm in diameter only present partial metallic glass state, but still show much higher compressive strength of commercial magnesium alloy. Based on the results of this study, the Mg-based BMGCs added Fe particle could not obtain effective improvement on fracture toughness. On the other hand, the Mg-based BMGCs added with TiZr-based metallic glass particles present a clear improvement of fracture toughness. With increasing the addition of Ti-Zr metallic glass particles to 30 vol.%, the fracture toughness of Mg-based BMGC increases from 1.17 to 4.19 MPa‧m1/2 and remains the maximum compressive strength of 535 MPa.

關鍵字(中)

★ 生物相容性
★ 生物可降解
★ 縫合鉚釘
★ 金屬玻璃合金
★ 破裂韌性

關鍵字(英)

★ biocompatibility
★ biodegradation
★ suture anchor
★ metallic glass alloys
★ fracture toughness

論文目次

總目錄
中文摘要...................................................................................................................I
英文摘要.................................................................................................................II
總目錄....................................................................................................................III
表目錄....................................................................................................................VI
圖目錄...................................................................................................................VII
第一章前言.........................................................................................................1
1-1 緒論……………………………………………………………………1
1-2 研究動機…………………………………………………………………...2
1-3 研究目的…………………………………………………………………...3
第二章理論基礎…………………….…………………………………………..4
2-1 金屬玻璃合金概述……………………………………………………...4
2-2 金屬玻璃合金的發展歷程……………………………………...5
2-3 實驗歸納法則……………………………………………………………...7
2-4 金屬玻璃合金之製成方法……………………………………………...8
2-5 金屬玻璃合金熱力學………………………………………………….10
2-5-1 金屬玻璃是平衡的介穩定態…………………………………............11
2-5-2 玻璃轉換溫度Tg……………………...………………………………11
2-5-3 簡化玻璃溫度(Trg)………………………………………..……..…….12
2-5-4 過冷液相區大小(ΔTx)………………………………………………..13
2-5-5 γ值與γm值…………………………………………..…………….13
2-6 金屬玻璃合金之特性…………………………………………………..14
2-6-1 機械性質………………………………………………………………14
2-6-2 耐腐蝕性…………………………………………………………….16
2-6-3 磁性質……………………………………………………………….16
2-6-4 抗菌性……………………………………………………………….17
2-7 鎂基金屬玻璃及其複材之沿革………………………….…………17
2-8 添加金屬顆粒的選擇法則…………………….………………………...18
第三章實驗步驟……………………………………………………………..20
3-1 棒材的製作………………………………………………………………20
3-2 顯微組織的觀測分析……………………………………………………22
3-2-1 X光繞射(XRD)的分析……………………………………………...22
3-2-2 掃描式電子顯微鏡(SEM)與能量散射質譜(EDS)的分析………….23
3-3 熱性質分析………………………………………………………………23
3-4 機械性質測試……………………………………………………………23
3-4-1 硬度與破裂韌性測試…………………………………………………23
3-4-2 壓縮測試……………………………………………………………..26
3-4-3 壓縮測試後SEM觀察……………………………………………27
第四章結果與討論…………………………………………………………..28
4-1 顯微組織的觀察與分析………………………………………………...28
4-1-1 X光繞射與基材析出相……………………………………………..28
4-1-2 添加顆粒的實際含量………………………………………………..29
4-1-3 壓縮前SEM表面觀察與EDS組成分析…………………………..30
4-2 熱性質分析……………………………………………………………...30
4-2-1 非恆溫熱性質分析…………………………………………………..30
4-3 機械性質分析…………………………………………………………...31
4-3-1 硬度與破裂韌性測試………………………………………………..31
4-3-2 壓縮測試之數據分析………………………………………………..32
4-3-3 壓縮後SEM破斷面觀察…………………………………………...33
第五章結論…………………………………………………………………...34
參考文獻………………………………………………………………………...35

?
表目錄
表2-1 金屬玻璃合金的性能及其相對應之應用領域…..…………....………43
表4-1 鎂鋅鈣金屬玻璃基材添加鐵顆粒之內部顆粒實際含量………..……44
表4-2 鎂鋅鈣金屬玻璃基材添加鈦鋯金屬玻璃顆粒之內部顆粒實際含量44
表4-3 鎂鋅鈣金屬玻璃基材添加不同體積百分率鐵與鈦鋯金屬玻璃顆粒之成分分析………………………………………………………………………45
表4-4 鎂鋅鈣金屬玻璃基材與不同體積百分率鐵顆粒之硬度及破裂韌性………………………………………………………………………………….47
表4-5 鎂鋅鈣金屬玻璃基材與不同體積百分率鈦鋯金屬玻璃顆粒之硬度及破裂韌性……………………………………………………………………47
表4-6 鎂鋅鈣金屬玻璃基材與添加不同體積百分率鐵顆粒所製備的4 mm複合棒材常溫壓縮之機械性質……….……………………………………………48
表4-7 鎂鋅鈣金屬玻璃基材與添加不同體積百分率鈦鋯金屬玻璃顆粒所製備的4 mm複合棒材常溫壓縮之機械性質…………………..………………….48

?
圖目錄
圖1-1 鎂鋅鈣金屬玻璃組成相圖具備良好玻璃形成能力之區間表示……..49
圖2-1　結晶材料與非晶材料X-ray繞射比較圖……………………………...49
圖2-2 平面流鑄法示意圖……………………………………………………..50
圖2-3 激冷熔液旋噴法示意圖…………………………………………..……50
圖2-4 雙輪連續急冷法示意圖…………………………………………..……51
圖2-5 熔融金屬液急冷之比體積對溫度變化曲線………………………..…51
圖2-6 臨界冷卻速率與玻璃形成能力關係圖………………………………..52
圖2-7 結晶與金屬玻璃不鏽鋼材料抵抗腐蝕示意圖……………………......52
圖3-1 實驗流程圖…………………………………………………………......53
圖3-2 實驗用原料外觀………………………………………………………..53
圖3-3 高週波熔煉感應爐外觀………………………………………………..54
圖3-4 高週波熔煉感應噴鑄爐外觀………………………………………..…54
圖3-5 X光繞射儀外觀…………………………..……………………………55
圖3-6 雙束型聚焦離子束&掃描式電子顯微鏡外觀………………………...55
圖3-7 示差掃描熱分析儀外觀………………………………………………..56
圖3-8 Micro Vickers及Vickers硬度機……………………………………....56
圖3-9 壓痕裂縫示意圖..……………………………………………………....57
圖3-10 慢速切割機外觀……..………………………………………………..57
圖3-11 研磨機外觀………..……..………………………………………..…..58
圖3-12 圓柱型標準試片(h:d=2:1)………………………………………….....58
圖3-13 萬能材料試驗機外觀…..…………………………………………..…59
圖4-1 使用的鐵顆粒之形貌…………………………………………………..59
圖4-2 使用的鈦鋯金屬玻璃顆粒之形貌……………………………………..60
圖4-3 鎂鋅鈣金屬玻璃基材棒材…….……………………………………….60
圖4-4 直徑2mm、4mm之鎂鋅鈣金屬玻璃基材的X-ray繞射圖…………61
圖4-5 鎂鋅鈣金屬玻璃添加不同體積百分率之鐵顆粒的複材與基材之X-ray繞射圖…………………………………………….………………….…....61
圖4-6 鎂鋅鈣金屬玻璃添加不同體積百分率之鈦鋯金屬玻璃顆粒的複材與基材之X-ray繞射圖……………………………………………..……....62
圖4-7 鎂鋅鈣金屬玻璃金屬玻璃基材表面形貌及其析出相….…………..63
圖4-8 添加不同體積百分率鐵顆粒之複材的表面形貌(a) 5 vol.% (b) 10 vol.% (c) 15 vol.% (d) 20 vol.% (e) 30 vol.%………………………………….…………64
圖4-9 添加不同體積百分率鈦鋯金屬玻璃顆粒之複材的表面形貌(a) 5 vol.% (b)10 vol.% (c)15 vol.% (d)20 vol.% (e)30 vol.%...............................................65
圖4-10 鎂鋅鈣金屬玻璃基材添加30 vol.%鐵顆粒之分布圖……….……..66
圖4-11 鎂鋅鈣金屬玻璃基材添加30 vol.%鈦鋯金屬玻璃顆粒之分布圖….66
圖4-12 鎂鋅鈣金屬玻璃基材添加不同體積百分率鐵顆粒之複材非恆溫DSC曲線圖………………………………………………………………….…67
圖4-13 鎂鋅鈣金屬玻璃基材添加不同體積百分率鈦鋯金屬玻璃顆粒之複材的非恆溫DSC曲線…………………………………………..…………………67
圖4-14 鎂鋅鈣金屬玻璃添加30 vol.%鈦鋯金屬玻璃顆粒之複材的硬度測試之菱形壓痕………………………………………………………………………...68
圖4-15 鎂鋅鈣之金屬玻璃基材棒材經壓縮試驗後的試片情形…………………………………………………………………………..….69
圖4-16 添加30 vol.%鈦鋯金屬玻璃顆粒之複合棒材經壓縮試驗後的試片情形……………………………………………………………………………….…69
圖4-17 直徑4mm鎂鋅鈣金屬玻璃基材添加不同體積百分率之鐵顆粒之複材與基材的壓縮應力應變圖……………..……………………………………70
圖4-18 直徑4mm鎂鋅鈣金屬玻璃基材添加不同體積百分率之鈦鋯金屬玻璃顆粒之複材與基材的壓縮應力應變圖………….…………………………70
圖4-19 直徑4mm鎂鋅鈣金屬玻璃添加30 vol.% 鐵顆粒之鎂鋅鈣金屬玻璃合金複材經壓縮後之破斷面觀察(a)與(b)SEM影像(c)EDS分析……………………………………………………………..……………..……71
圖4-20 直徑4mm鎂鋅鈣金屬玻璃添加30 vol.% 鈦鋯金屬玻璃顆粒之鎂鋅鈣金屬玻璃合金複材經壓縮後之破斷面觀察(a)與(b)SEM影像(c)EDS分析………………………………..………………………………………….……..72

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指導教授

鄭憲清(JHENG,SIAN-CING)

審核日期

2018-8-23

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