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姓名 周鈺庭(Yu-Ting Chou) 查詢紙本館藏 畢業系所 機械工程學系 論文名稱 行星齒輪減速機傳動系統之優化設計與性能分析
(Optimization Design and Performance Analysis for the Transmission System of a Planetary Gear Reducer)相關論文 檔案 [Endnote RIS 格式] [Bibtex 格式] [相關文章] [文章引用] [完整記錄] [館藏目錄] 至系統瀏覽論文 (2026-8-30以後開放) 摘要(中) 齒輪減速機常見的問題包含輪齒斷裂、磨損或腐蝕,其原因可能由於齒輪之齒廓外型或精度不佳或選用之齒輪材料不適當等,故需對其精確度、外型、壽命等進行分析並且改善設計,確保齒輪是符合工作條件設定。本文基於KISSsys建立甲公司提供的行星齒輪減速機(Planetary Gear Reducer)模型,對齒輪強度安全因子及接觸齒印進行初步分析後,發現原設計之行星輪齒根安全係數相較於其他齒輪的強度安全因子為最低,故本文結合KISSsys、SOLIDWORKS、ISIGHT、MATHEMATICA針對原設計之行星輪齒根安全係數進行優化,使行星輪齒根安全係數提升10%且降低50%傳動誤差。本文以均勻設計法(Uniform Design)和ISIGHT軟體建立減速機徑向基函數(Radial Basis Function, RBF)之近似模型,探討太陽輪及行星輪之轉位係數、行星輪之修形、行星輪之製造及組裝公差等控制因子對於行星輪的齒根安全係數影響。將近似模型計算出之行星輪齒根安全係數結果與KISSsys軟體計算之結果進行誤差分析,以確認近似模型之準確性。並進行各個控制因子對各齒輪安全因子以及傳動誤差的影響指數分析。最後,將近似模型計算出之優化設計參數代回KISSsys軟體進行模擬分析,確認優化達成目標需求。 摘要(英) The defective gear reducer usually results in the teeth fracture, wear and corrosion. The reason of these flaws includes the defective design of the gear tooth profile, poor accuracy, etc. This paper establishes a planetary gear reducer model system provided by the manufacturer based on the mechanical system design module KISSsys. After analyze the gear strength safety factor and contact tooth marks. Found that the safety factor of the tooth root of the original planetary gear is the lowest compared to the strength safety factor of other gears. Therefore, this article combines KISSsys, SOLIDWORKS, ISIGHT, and MATHEMATICA to optimize the safety factor of the planetary gear tooth root of the original design to increase the safety factor of the planetary gear tooth root by 10% and reduce the transmission error by 50%. This paper uses uniform design method and ISIGHT software to establish an approximate model of the Radial Basis Function (RBF) to discuss the influence of control factor on the safety factor of the tooth root. The influence of control factor including index of sun gear and planetary gear, shape and modification of planetary wheels, manufacturing and assembly tolerances of planetary gears, etc. Do the error analysis with the calculation results from using the approximate model and from KISSsys software to confirm the accuracy of the former. Then do the impact factor analysis of control factor on the safety factor of each gear and planetary gear transmission error. Finally, the designed parameters were returned to KISSsys for simulation analysis, and confirm that the optimization meets the target demand. 關鍵字(中) ★ 行星齒輪
★ KISSsys
★ 均勻設計實驗法
★ 參數優化
★ 影響指數關鍵字(英) ★ Planetary Gear
★ KISSsys
★ Uniform Design
★ Parameter Optimization
★ Impact Factor論文目次 目錄
摘要 i
ABSTRACT ii
致謝 iii
目錄 iv
圖目錄 vii
表目錄 ix
第1章 緒論 1
1.1 前言 1
1.2 研究目的 2
1.3 文獻回顧 2
1.4 論文架構 5
第2章 基本理論 7
2.1 齒輪介紹 7
2.2 行星齒輪介紹 9
2.3 常用的齒輪修形種類 10
2.4 齒輪表面硬化 12
2.5 小結 14
第3章 減速機的建模與設定 15
3.1 使用軟體介紹 15
3.2 分析模型建立 16
3.3 分析模型設定 18
3.4 模型驗證及原設計分析 22
3.5 小結 25
第4章 均勻設計實驗法 26
4.1 實驗設計法 26
4.2 均勻法 27
4.3 小結 31
第5章 軟體分析結果 32
5.1 控制因子之影響指數 32
5.2 齒輪之接觸齒印與安全係數結果 37
5.3 傳動誤差分析結果 39
5.4 小結 40
第6章 結論與未來展望 41
6.1 結論 41
6.2 未來展望 42
參考文獻 43
附錄一 45
附錄二 46
作者介紹 47參考文獻 [1] 邱琬雯,「台灣機械產業現況與趨勢展望」,機械工業雜誌,第418期,第8-9頁,2018。
[2] 鄭詠仁,「綠能機械與齒輪動技術」,機械工業雜誌,第450期,第11-12頁,2019。
[3] Türich, A., “Producing profile and lead modifications in threaded wheel and profile grinding,” Gear Technology, Vol. 27, No. 1, pp. 54-62, 2010.
[4] Tsai, S. J, Huang, G. L., and Ye, S. Y., “Gear meshing analysis of planetary gear sets with a floating sun gear,” Mechanism and Machine Theory, Vol. 84, pp. 145-163, 2014.
[5] Zhang, L., Wang, Y., Wu, K., Sheng, R., and Huang, Q., “Dynamic modeling and vibration characteristics of a two-stage closed-form planetary gear train,” Mechanism and Machine Theory, Vol. 97, pp. 12-18, 2016.
[6] Li, M., Xie, L., and Ding, L., “Load sharing analysis and reliability prediction for planetary gear train of helicopter,” Mechanism and Machine Theory, Vol. 115, pp. 97-113, 2017.
[7] Ayoub, M., Ahmed, H., Alfonso, F., Fakher, C., Fernando, V., and Mohamed, H., “Effect of load and meshing stiffness variation on modal properties of planetary gear.,” Applied Acoustics, Vol. 147, pp. 32-43, 2017.
[8] Li, Y., Ding, K., He, G., and Yang, Z., “Vibration modulation sidebands mechanisms of equally-spaced planetary gear train with a floating sun gear,” Mechanical Systems and Signal Processing, Vol. 129, pp. 70-90, 2019.
[9] 光灼華、江卓培、宋震國、李正國、李維楨、林維新、邱顯俊、絲國一、馮展華和潘正堂,機械設計,第四版,全華圖書股份有限公司,2019。
[10] Kissling, U., “KISSsoft case study on gearing optimization,” KISSsoft AG, 2014.
[11] Kissling, U., ”Gearbox design for tight space constraints with simultaneous cost estimation,” KISSsoft AG, 2014.
[12] Langhart, J. and Ha, T., “How to get most realistic efficiency calculation for gearboxes,” KISSsoft AG, 2014.
[13] Lisle, T. J., Shaw, B. A., and Frazer, R. C., “External spur gear root bending stress: A comparison of ISO6336:2006, AGMA2101-D04, ANSYS finite element analysis and strain gauge techniques,” Mechanism and Machine Theory, Vol. 111, pp. 1-9, 2017.
[14] 王元、文蘭和陳木法,數學大辭典,第二版,科學出版社,2020。指導教授 吳育仁(Yu-Ren Wu) 審核日期 2021-9-14 推文 facebook plurk twitter funp google live udn HD myshare reddit netvibes friend youpush delicious baidu 網路書籤 Google bookmarks del.icio.us hemidemi myshare