智慧製造垂直系統整合之資產管理殼

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姓名

魏兆麟(Jhao-Lin Wei) 查詢紙本館藏

畢業系所

機械工程學系

論文名稱

智慧製造垂直系統整合之資產管理殼
(Asset Administration Shell for Smart Manufacturing Vertical Integration)

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摘要(中)

本研究之目的是為智慧工廠的加工設備以及製造執行系統(Manufacturing Execution System, MES)設計資產管理殼(Asset Administration Shell, AAS)。基於工業網際網路參考架構(Industrial Internet Reference Architecture, IIRA)分析業務、使用以及功能觀點之需求。接著透過OPC UA伺服器中設計的資訊模型滿足這些要求。此外，本研究也研究AAS的使用情況，並對垂直整合的實施提出一些建議。將本研究的資訊模型與商用產品相比，比較之結果顯示出AAS的優勢。MES的AAS提供外部訪問之介面，使企業資源規劃（Enterprise Resource Planning, ERP）可以完成派發工單等基本功能。MES的AAS還可以支持非正規下單流程，例如工程變更通知，在不停止生產的情況下快速變更產品資訊。加工設備的AAS可以快速辨識設備並載入製造訊息。由於AAS對製造訊息進行了分類，監控及數據收集系統(Supervisory Control And Data Acquisition, SCADA)可以快速檢索所需資訊。同時，這些製造訊息也可用於輔助其他資訊系統的應用。透過上述案例，本研究設計的AAS有利於垂直整合的要求與實施。

摘要(英)

The purpose of this research is to design the Asset Administration Shell (AAS) for equipment and Manufacturing Execution System (MES) in the smart factory. The requirements from the business, usage, and functional viewpoints are analyzed based on the Industrial Internet Reference Architecture (IIRA). Then the information model inside the OPC UA server is designed to meet these requirements. Also, this research studied the usage of AAS and proposed some suggestions to implementations of vertical integration. Compared to commercial products, results of this research shows the advantages of the AAS. The AAS of the MES provides an open interface for external access, and thus ERP can complete the basic functions, like order dispatching. The AAS of the MES can also support the informal ordering process, such as Engineering Change Notification, and it can quickly change product information without stopping production. The AAS of equipment can quickly identify the equipment and load manufacturing information. The Supervisory Control and Data Acquisition System (SCADA) can quickly retrieve the required information because the AAS has categorized the manufacturing information. Meanwhile, these manufacturing information can be used to assist other information systems in applications. According to the above cases, the AAS designed in this research can be benefit to the requirements and implementations of vertical integration.

關鍵字(中)

★ 資產管理殼
★ 垂直整合

關鍵字(英)

★ IIRA
★ OPC UA

論文目次

摘要 I
Abstract II
目錄 III
圖目錄 VI
表目錄 X
第一章緒論 1
1-1 研究背景 1
1-2 文獻回顧 2
1-2-1 邁向工業4.0的框架指南 2
1-2-2 工業4.0資訊模型之設計概念及架構 4
1-2-3 資訊模型實作內容 7
1-3 研究目的 11
1-4 論文架構 11
第二章重要文獻與技術之探討 12
2-1 工業資訊系統 12
2-1-1 企業資源規劃 13
2-1-2 製造執行系統 13
2-1-3 工廠現場管理 15
2-1-4 製程與設備控制 15
2-2 工業4.0物聯網模型參考架構 17
2-2-1 工業網際網路參考架構 17
2-2-2 工業4.0參考架構模型 19
2-2-3 資產管理殼 20
2-3 工業通訊標準與相關技術 21
2-3-1 OPC UA 21
2-3-2 EUROMAP 23
2-3-3 umati 24
第三章研究方法 26
3-1 業務觀點之需求分析 27
3-2 使用觀點之需求分析 28
3-2-1 使用設備之需求分析 28
3-2-2 使用MES之需求分析 30
3-3 功能觀點之需求分析 32
3-3-1 設計設備之資產管理殼功能 32
3-3-2 設計MES之資產管理殼功能 45
3-4 資產管理殼之實作設計 58
3-4-1 設備之資產管理殼實作 59
3-4-2 MES之資產管理殼實作 61
3-5 驗證環境介紹 80
3-5-1 FESTO智慧工廠 80
3-5-2 SAP ERP 82
第四章案例研究 85
4-1 Machine AAS之案例驗證 85
4-2 MES AAS之案例驗證 87
4-3 應用案例 93
4-3-1 工單執行之正常流程 93
4-3-2 工程變更通知之流程 95
4-3-3 與新興技術之整合- 以基於區塊鏈之去中心化MES為例 99
4-3-4 SCADA 100
第五章結論 104
參考文獻 105

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指導教授

林錦德

審核日期

2021-9-15

推文