| 姓名 |
魏嘉生(Jia-Sheng Wei)
查詢紙本館藏 |
畢業系所 |
機械工程學系 |
| 論文名稱 |
高精度擺線齒輪誤差檢測之探討
(Study on Inspection of High Precision Cycloid Gears)
|
| 相關論文 | |
| 檔案 |
 [Endnote RIS 格式]
[Bibtex 格式]
 [相關文章]  [文章引用]  [完整記錄]  [館藏目錄]  至系統瀏覽論文 ( 永不開放)
|
| 摘要(中) |
因應工業4.0的發展，擺線齒輪需求量大增，精密加工方法也越來越普及，因此隨著擺線齒輪精度的上升，對於擺線齒輪精度檢測的重要性也隨之上升。因此本論文的研究目的即在建立擺線齒輪加工輪廓的精度評估方法，透過比對擺線量測輪廓與擺線理想輪廓，評估分析出彼此之間的偏差量，求得擺線齒廓偏心誤差、節距誤差以及輪廓度等三種誤差。
本論文在分析比對量測輪廓與理想輪廓所使用演算法係以「迭代最近點演算法」為基礎。此一所開發之演算法以同時比對量測輪廓與理想輪廓的三個齒廓，提高收斂速度，藉由旋轉、平移量測輪廓的方式使與理想輪廓可以有最接近的貼合位置，最後可得到此三個齒廓的整體平移量、個別齒廓旋轉量以及量測輪廓與理想輪廓間的誤差量。所得到的計算結果可進一步轉換成輪廓偏心誤差、各齒節距誤差以及各齒輪廓度，以做為誤差評估以及提供加工改善之參考。
在將實際案例使用開發之演算法計算之前，在研究中先用測試數據對此開發演算法進行驗證。透過預設不同偏心量、節距與輪廓度偏差等三種誤差量，自理想齒廓產生測試數據。驗證的結果顯示計算所得到之誤差與預設誤差值之差值皆小於1 m，證明此演算法可以有效對具誤差的擺線輪廓進行評估。
本論文中分析的實際案例分為 “CYCLO”以及 “RV”兩種擺線盤。案例中所使用的輪廓資料皆是由HEXAGON 三次元量測儀量測而得，原始資料皆為全齒廓數據。透過不同加工條件的案例比較，分別結果具有分辨性，也證明了本論文所開發之演算法可以正確的對擺線輪廓進行分析計算。
由本論文所進行之研究可以確認所開發之演算法可以有效對擺線輪廓進行誤差評估，評估的結果有助於對加工精度狀況的判斷以及後續加工的控管與改進。 |
| 摘要(英) |
In response to the development of Industry 4.0, the demand for cycloid gears has increased significantly. On the other hand, precision machining methods are also popular today, the inspection of cycloid gears becomes therefore more important, as the precision of the cycloid gear increases. The aim of this thesis is to propose a precision evaluation method for machined profiles of cycloid gears. With comparison of the measured contour and the ideal cycloid contour, three errors can be evaluated, namely the eccentricity error of the cycloid profile, the pitch error and the profile error.
The algorithm proposed in this paper I developed based on the "Iterative closest point" method. Three tooth profiles of the measured contour are simultaneously moved and oriented to minimize the difference with the ideal contour. The center position deviation and the orientation angle of each individual tooth profile can be thus obtained. The convergence speed is also increased. The calculated results can be further converted into profile eccentricity error, tooth pitch error, and tooth profile error to evaluate the manufacturing errors and to improve manufacturing process of cycloid disc.
Before analysis of the actual cases using the proposed algorithm, the algorithm is at first verified with test data. Test data is generated from the ideal tooth profile by presetting different error sets of eccentricity, pitch and profile errors. The verification results show that the difference between the calculated error and the preset error is less than 1 m, which proves that this algorithm can effectively evaluate the measured contour of the cycloid with error.
The actual cases analyzed in this thesis are divided into two types of cycloidal discs, namely “CYCLO” and “RV”. The contour data used in the case study were measured by the HEXAGON coordinate measuring machine. The original data were all entire profile data of the cycloid disc. Through the comparison of different machining conditions, the results are distinguishable, and it is also proved that the algorithm proposed in this thesis can correctly analyzed the cycloidal contour.
The research results conducted in this thesis can confirm that the proposed algorithm can effectively evaluate the errors of the cycloidal contour. The evaluation results are helpful to judge the precision situation of manufacturing process and to control and to improve afterwards. |
| 關鍵字(中) |
★ 擺線齒廓
★ 迭代最近點演算法
★ 偏心誤差
★ 節距誤差
★ 輪廓誤差 |
關鍵字(英) |
★ Cycloidal profile
★ iterative closest point algorithm
★ eccentricity error
★ pitch error
★ tooth profile error |
| 論文目次 |
摘要 I
ABSTRACT II
謝誌 IV
目錄 V
圖目錄 IX
表目錄 XIII
符號說明 XV
第 1 章 前言 1
1.1 研究背景 1
1.2 文獻回顧 5
1.2.1 擺線齒輪修形齒廓 5
1.2.2 擺線齒廓量測相關文獻 5
1.2.3 數值分析工具相關文獻 6
1.3 研究目標 7
1.4 論文架構 7
第 2 章 擺線曲線幾何及數值分析方法 9
2.1 擺線齒輪輪廓設計參數及方程式 9
2.1.1 齒廓修整方法 10
2.1.2 自由修整之修形量函式 11
2.2 迭代最近點演算法推導與發展之演算法推導 16
2.2.1 迭代最近點演算法基本流程 16
2.2.2 點至點（Point-to-Point） 17
2.2.3 點至面（Point-to-Plane） 20
第 3 章 誤差評估 24
3.1 迭代最近點演算法為基礎發展之演算法 24
3.2 偏心誤差 29
3.3 節距誤差 30
3.4 輪廓度 32
第 4 章 演算法驗證 33
4.1 測試案例 33
4.1.1 擺線盤設計參數 33
4.1.2 測試數據規劃 34
4.2 程式驗證：測試案例一 43
4.2.1 偏心量 43
4.2.2 節距誤差 44
4.2.3 輪廓度 45
4.3 程式驗證：測試案例二 47
4.3.1 偏心量 47
4.3.2 節距誤差 47
4.3.3 輪廓度 49
4.4 程式驗證：測試案例三 50
4.4.1 偏心量 50
4.4.2 節距誤差 51
4.4.3 輪廓度 52
4.5 小結 54
第 5 章 分析案例 55
5.1 輪廓量測方法 55
5.2 案例 56
5.2.1 RV 56
5.2.2 CYCLO 57
第 6 章 分析結果 60
6.1 RV案例一 60
6.1.1 偏心量 60
6.1.2 節距誤差 61
6.1.3 輪廓度 64
6.2 RV案例二 64
6.2.1 偏心量 65
6.2.2 節距誤差 66
6.2.3 輪廓度 68
6.3 CYCLO案例一 70
6.3.1 偏心量 70
6.3.2 節距誤差 71
6.3.3 輪廓度 73
6.4 CYCLO案例二 75
6.4.1 偏心量 75
6.4.2 節距誤差 76
6.4.3 輪廓度 78
6.5 小結 79
第 7 章 結論與未來展望 81
7.1 結論 81
7.2 未來展望 82
參考文獻 83 |
| 參考文獻 |
[1] ISO 23509 (2016).Bevel and hypoid gear geometry.
[2] L.-C. Chang, S.-J. Tsai and C.-H. Huang (2019). A study on tooth profile modification of cycloid planetary gear drive with tooth umber difference of two. Forschung im Ingenieurwesen , vol 83, No 3, pp 409–424, https://doi.org/10.1007/s10010-019-00355-4.
[3] 關天民，張東生，雷蕾 (2004)。擺線針輪行星傳動中反弓齒廓研究與分析。大連鐵道學院學報，第23卷，第3期。
[4] 張東生，關天民 (2006)。擺線針輪行星傳動中最先接觸點分布區間的判定。大連機械設計，第23卷，第12期。
[5] 陳兵奎，房婷婷，李朝陽，王淑妍 (2008)。擺線針輪行星傳動共軛嚙合理論。中國科學 E輯:技術科學，第38卷 第1期，第148~160頁。
[6] C.-Y. Li, B.-K. Chen and J.-Y. Liu (2010). String-top fast measurement method of the more teeth and small modulus cycloidal gears. J. Chongqing Univ. 33:75-9
[7] T.-X. Li, J. Zhou, X. et al. (2018). A manufacturing error measurement methodology for a rotary vector reducer cycloidal gear based on a gear measuring center. IOP Publishing Ltd Measurement Science and Technology, Vol 29, No 7. https://doi.org/10.1088/1361-6501/aac00a.
[8] Y.-M. Zhang and G.-Y. Zhu (2016). Accuracy Measuring for the RV Reducer Cycloid Gear and Manufacturing Analysis. 2nd International Conference on Advances in Mechanical Engineering and Industrial Informatics, https://doi.org/10.2991/ameii-16.2016.105.
[9] L. Piegl and W. Tiller (1997). The NURBS Book. Springer-Verlag Berlin Heidelberg New York, 2. ed., ISBN 3-540-61545-8.
[10] M. Randrianarivony and G. Brunnett (2004). Approximation by NURBS curves with free knots. Technical University of Chemnitz, Faculty of Computer Science Computer Graphics and Visualization.
[11] N. Carlson (2009). NURBS Surface Fitting with Gauss-Newton. Lulea University of Technology, MSc Programmes in Engineering Computer Science and Engineering Department of Mathematics, ISSN 1402-1617.
[12] S.-C. Pei and J.-H. Horng (1993). Fitting digital curve using circular arcs. Pattern Recognition, Vol.28, No.1, pp.107-116.
[13] D. Brujic, I. Ainsworth and M. Ristic (2011). Fast and accurate NURBS fitting for reverse engineering. Springer-Verlag, The International Journal of Advanced Manufacturing Technology, Vol 54, pp 691-700. https://doi.org/ 10.1007/s00170-010-2947-1.
[14] K. S. Arun, T. S. Huang and S. D. Blostein (1987). Least-Squares Fitting of two 3-D Point sets. IEEE Transactions on pattern analysis and machine intelligence, Vol. PAMI-9, No. 5, pp 698-700.
[15] K.-L. Low (2004). Linear Least-Squares Optimization for Point-to-Plane ICP Surface Registration. Technical Repot TR04-004, Department of Computer Science, University of North Carolina at Chapel Hill.
[16] Y. Chen and G. Medioni (1991). Object Modeling by Registration of Multiple Range Images. IEEE International Conference on Robotics and Automation Sacramento, Institute for Robotics and Intelligent Systems Departments of EE-Systems and CS University of Southern California Los Angeles.
[17] S.-Y. Park and M. Subbarao (2003). An accurate and fast point-to-plane registration technique. Pattern Recognition Letters, Vol. 24, No. 16, pp 2967-2976.
[18] W.-S. Choi, Y.-S. Kim, S.-Y. Oh and J. Lee (2012) Fast Iterative Closest Point framework for 3D LIDAR data in intelligent vehicle. 2012 IEEE Intelligent Vehicles Symposium, https://doi.org/10.1109/IVS.2012.6232293.
[19] 黃薇臻 (2016)。考慮主要誤差下具修整齒廓之擺線行星齒輪傳動機構之接觸特性。國立中央大學機械工程學系碩士論文。
[20] 蔡錫錚，黃勁儫，葉湘羭，黃薇臻 (2014)。擺線行星齒輪齒面受載接觸分析。第十七屆全國機構與機器設計學術研討會。
[21] P.-J. Besl and N.-D. McKay (1992). A method for Registration of 3-D Shapes. IEEE Transactions on pattern analysis and machine intelligence, Vol. 14, No. 2, pp 239-256. https://doi.org/10.1109/34.121791.
[22] ISO 1328-1 (2013). Cylindrical gears ISO system of flank tolerance classification Part 1: Definitions and allowable values of deviations relevant to flanks of gear teeth. |
| 指導教授 |
蔡錫錚(Shyi-Jeng Tsai)
|
審核日期 |
2019-11-6 |
| 推文 |
 facebook  plurk  twitter  funp  google  live  udn  HD  myshare  reddit  netvibes  friend  youpush  delicious  baidu
|
| 網路書籤 |
 Google bookmarks  del.icio.us  hemidemi myshare
|
