應用倒傳遞神經網路整合基因演算法優化射出成型成品之體積收縮

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林祥憲(LIN,SIANG-SIAN) 查詢紙本館藏

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機械工程學系

論文名稱

應用倒傳遞神經網路整合基因演算法優化射出成型成品之體積收縮
(Optimizing volumetric shrinkage of injection molded part via hybrid BPNN and GA)

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至系統瀏覽論文 (2025-11-1以後開放)

摘要(中)

本研究利用倒傳遞神經網路整合基因演算法來建立射出成型的製程參數與成品品質之間的關係，並使用基因演算法來獲取最佳製程參數，達到減少成品之體積收縮的目的。首先利用模穴內的溫度與壓力傳感器來監測實驗過程中的熔膠狀態，將數據轉換成比容的形式，然後合併非均勻比容之指標及體積收縮的指標作為整體體積收縮的指標以及實驗計畫法的反應值，並對其進行資料標準化，接著使用此數據來訓練倒傳遞神經網路模型，再將訓練完成的模型作為基因演算法的適應函數，最後分別比較使用倒傳遞神經網路整合基因演算法以及使用反應曲面法和田口法所得到的優化結果之間的差異。
本研究的結果顯示，在神經網路為5-11-1的架構下得到驗證組之平均絕對百分比誤差為4.9%的模型，並且透過基因演算法後得知當料溫為207.86℃、保壓時間為12.6秒、一段保壓壓力為569.28 bar、二段保壓壓力為569.28 bar、三段保壓壓力為569.28 bar的時候為最佳參數，經過驗證實驗後得到0.02027的反應值，相比之下藉由反應曲面法與田口法優化後之驗證實驗的反應值為0.02032和0.02108。根據以上的研究結果表示，經由神經網路整合基因演算法優化後的製程參數可以降低比容之偏差，說明在本研究中神經網路整合基因演算法的優化能力更勝於反應曲面法及田口法。

摘要(英)

This study utilizes the hybrid back propagation neural network (BPNN) and genetic algorithm (GA) to establish a relationship between process parameters and product quality of injection molded product. The main objective is to optimize the parameters in order to minimize the volumetric shrinkage of the product. First, temperature and pressure sensors within the mold are used to monitor the molten state during the experimental process. The collected data is then converted into specific volume values. Additionally, the combination of the index of non-uniform of specific volume and the index of volumetric shrinkage obtained through specific volume are regarded as an overall indicator of volumetric shrinkage and the response value of the design of experiments. After standardization, the back propagation neural network model is trained and employed as the fitness function for the genetic algorithm. Finally, the comparison of optimization is conducted among the hybrid back propagation neural network and genetic algorithm, the response surface method (RSM) as well as Taguchi method.
The results of this study indicate that the neural network model with a 5-11-1 architecture achieves an average absolute percentage error of 4.9% between prediction and measurement on the validation set. After applying the genetic algorithm for optimization, the optimal process parameters in this model are determined as follows: melt temperature of 207.86℃, packing time of 12.6 seconds, the first packing pressure of 569.28 bar, the second packing pressure of 569.28 bar, and the third packing pressure of 569.28 bar. The corresponding response value obtained from the optimal experiment using hybrid ANN and GA is 0.02027, which outperforms the response values of 0.02032 and 0.02108 obtained from the optimal experiments using the response surface methodology and Taguchi method, respectively.
These results demonstrate that the hybrid ANN and GA can reduce the deviation of the specific volume. Furthermore, it indicates the superior optimizing capability of the hybrid ANN and GA compared to response surface method and Taguchi method.

關鍵字(中)

★ 模穴內感測系統
★ 體積收縮
★ 倒傳遞神經網路
★ 基因演算法

關鍵字(英)

★ In-mold measuring system
★ Volumetric shrinkage
★ Back propagation neural network
★ Genetic algorithm

論文目次

目錄
摘要 i
Abstract iii
致謝 v
圖目錄 ix
表目錄 xi
一、緒論 1
1-1 前言 1
1-2 文獻回顧 2
1-3 研究目的 6
二、研究方法 7
2-1 比容計算公式 7
2-2 收縮量化公式 8
2-3 射出成型參數組 9
2-4 資料標準化(Data Standardization) 13
2-5 相關係數(correlation coefficient) 15
2-6 類神經網路 18
2-7 基因演算法 27
2-7-1 編碼 27
2-7-2 建立初始族群 29
2-7-3 套用適應函數並得到適應值 30
2-7-4 標準確認 30
2-7-5 選擇 31
2-7-6 交配 32
2-7-7 突變 32
三、研究設備 34
3-1 射出成型設備 34
3-2 模溫機 37
3-3 烘料機 39
3-4 量測設備 41
3-4-1 壓力傳感器 41
3-4-2 溫度傳感器 43
3-4-3 成型監控系統 45
3-5 材料 45
3-6 實驗模型 46
四、結果與討論 47
4-1 BPNN目標值 47
4-2 相關係數分析 50
4-3 BPNN訓練與結果 53
4-4 基因演算法 55
五、結論與未來展望 67
5-1 結論 67
5-2 未來展望 68
參考文獻 71

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指導教授

鍾禎元(Chen-Yuan Chung)

審核日期

2023-7-19

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