超音波振動對引伸加工效應之有限元素分析

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：29

、訪客IP：52.14.252.16

姓名

林建呈(Jian-Cheng Lin) 查詢紙本館藏

畢業系所

機械工程學系

論文名稱

超音波振動對引伸加工效應之有限元素分析
(The finite element analysis of deep drawing process by superimposing ultrasonic vibrations.)

相關論文

★ 中尺寸LED背光模組之實驗研究	★ 利用有限元素法與反應曲面法探討金屬成型問題之最佳化設計-行星路徑旋轉鍛造傘齒輪為例
★ 以反應曲面法進行行動電話卡勾之最佳化設計	★ 以微分式內涵塑性理論分析材料受軸向循環負載之塑性行為
★ A1070在累進式背擠製下的機械性質與微結構之研究	★ 超音波輔助沖壓加工之應用-剪切、引伸與等通彎角擠製
★ 應用多體動力學於具循環氣體負載之迴轉式壓縮機振動預測模型建立	★ 以有限元素法與反應曲面法分析螺旋傘齒輪之旋轉鍛造最佳化設計
★ 超音波振動輔助鋁合金6061及低碳鋼S15C拉伸試驗之研究	★ 旋轉鍛造螺旋齒輪製程分析
★ 等通道扭轉彎角擠製之有限元素法及反應曲面法分析	★ 以有限元素法與反應曲面法分析增量式板金成形
★ 以有限元素法與反應曲面法分析螺旋傘齒輪之雙錐輥旋轉鍛造最佳化設計	★ 以有限元素法與反應曲面法分析兩點增量成形
★ 引伸成形加工問題之有限元素分析	★ 應用流函數法分析軸對稱熱擠製加工問題

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

[檢視]

[下載]

本電子論文使用權限為同意立即開放。
已達開放權限電子全文僅授權使用者為學術研究之目的，進行個人非營利性質之檢索、閱讀、列印。
請遵守中華民國著作權法之相關規定，切勿任意重製、散佈、改作、轉貼、播送，以免觸法。

摘要(中)

本文應用有限元套裝軟體MARC分析超音波輔助引伸加工問題。為瞭解MARC軟體應用於引伸加工研究的預測性及適妥性，本文首先利用引伸加工實驗結果比較模擬結果的準確性，並於料片建立粗糙度模型，分別探討成品表面粗糙度狀況、成形所需之沖頭負載以及表面粗糙度狀況對成形力的影響。並於母模加載徑向超音波振動，進而探討超音波震動輔助引伸成形的影響。

摘要(英)

The paper employs MARC software to analyze the behavior of deep drawing assisted by ultrasonic vibration. To understand the abilities of MARC in the prediction and suitability of the behavior in deep drawing, compared with experimental results are applied firstly. Building the roughness model on the outside surface of blanks and discussed the finished situation of surface roughness, the required punch load and the influence of forming load by surface roughness condition. Investigating the influence of forming load by ultrasonic vibration-assisted forming with radial ultrasonic vibration on upper die.

關鍵字(中)

★ 超音波振動
★ 引伸
★ 粗糙度

關鍵字(英)

★ roughness
★ deep drawing
★ ultrasonic vibration

論文目次

摘要-----------------------------------------------i
Abstract------------------------------------------ii
致謝---------------------------------------------iii
目錄----------------------------------------------iv
圖目錄-------------------------------------------vii
表目錄---------------------------------------------x
第一章緒論----------------------------------------1
1.1 前言-------------------------------------------1
1.2 研究目的與動機---------------------------------2
1.3 文獻回顧---------------------------------------3
第二章基本理論-----------------------------------10
2.1 超音波振動降低摩擦力之機制--------------------10
2.2 介面摩擦降低粗糙度之機制----------------------11
2.3 Update Lagrangian Formulation(ULF)理論-------12
2.4　MARC接觸問題的處理---------------------------13
2.4.1 接觸之定義----------------------------------14
2.4.2 接觸之處理程序------------------------------15
2.5摩擦效應之處理---------------------------------16
2.6求解非線性代數方程式的方法---------------------17
第三章 MARC有限元素軟體介紹-----------------------26
3.1基本假設---------------------------------------26
3.2 MARC之架構與各部分功能的介紹------------------27
3.3 MARC應用於超音波引伸問題的設定與操作程序------28
3.3.1 前處理器------------------------------------28
3.3.2 分析器--------------------------------------29
3.3.3 後處理器------------------------------------30
3.4 收斂檢查--------------------------------------30
第四章結果與討論---------------------------------35
4.1 模型的建立與實驗驗證--------------------------35
4.2中心線平均粗糙度計算公式推導-------------------36
4.3粗糙度與接觸比的影響---------------------------38
4.3.1接觸比對成形力之影響-------------------------39
4.3.2粗糙度對成形力之影響-------------------------40
4.4 粗糙度改善率討論------------------------------40
4.4.1局部粗糙度討論 -------------------------------41
4.4.2接觸比對粗糙度的影響-------------------------41
4.4.3母材粗糙度對粗糙度改善率之影響---------------42
4.5超音波振動之參數設置---------------------------42
4.5.1超音波振動降低引伸成形力之影響---------------43
4.5.2等效模型對超音波振動之影響-------------------44
4.5.3超音波振動降低料片內應力效應-----------------45
4.5.4超音波振動對表面粗糙度之影響-----------------45
第五章結論與建議---------------------------------47
5.1結論-------------------------------------------47
5.2建議-------------------------------------------47
參考文獻------------------------------------------49

參考文獻

[1] A. Pasierb and A. Wojnar, “An experimental investigation of deep drawing and drawing processes of thin walled products with utilization of ultrasonic vibrations”, Journal of Materials Processing Technology, 34 (1992) 489-494.
[2] J. Tsujino, T. Ueoka, H. Sato, K. Takiguchi and K. Takahashi, “Characteristics of ultrasonic bending of metal plates using a longitudinal vibration die and punch”, IEEE Ultrasonic Symposium, 2 (1992) 863-866.
[3] K. Siegert and A. Mock, “Wire drawing with ultrasonically oscillating dies”, Journal of Materials Processing Technology, 60 (1996) 657-660.
[4]　J. Petruzelka, J. Sarmanova and A. Sarman,“The effect of ultrasound on tube drawing”, Journal of Materials Processing Technology, 60 (1996) 661-668.
[5] Y. M. Huang and J. W. Chen, “Influence of the tool clearance in the cylindrical cup-drawing process ”, Journal of materials Processing Technology, 57 (1996) 4-13.
[6]　T. Jimma, Y. Kasuga, N. Iwaki, O. Miyazawa, E. Mori, K. Ito and H. Hatano, “An application of ultrasonic vibration to the deep drawing process”, Journal of Materials Processing Technology, 80-81 (1998) 406-412.
[7]　K. Siegert and J. Ulmer, “Influencing the friction in metal forming processes by superimposing ultrasonic waves”, CIRP Annals- Manufacturing Technology, 50 (2001) 195-200.
[8] M. Murakawa and M. Jin, “The utility of radially and ultrasonically vibrated dies in the wire drawing process”, Journal of Materials Processing Technology, 113 (2001) 81-86.
[9] S. Zang, P. D. Hodgson, M. J. C. Hall and S. Kalyanasundaram,“A finite element simulation of micro-mechanical frictional behavior in metal forming”, Journal of Materials Processing Technology, 134 (2003) 81-91.
[10] M. Colgan and J. Monaghan, “Deep drawing process: analysis and experiment ”, Journal of Matrials Processing Technology, 132 (2003)35-41.
[11]　M. Hayashi,　M. Jin,　S. Thipprakmas,　M. Murakawa, J. C. Hung, Y. C. and Tsai, C.H. Hung, “Simulation of ultrasonic-vibration drawing using the finite element (FEM)”, Journal of Materials Processing Technology, 140 (2003) 30-35.
[12] V. C. Kumar and I. M. Hutchings, “Reduction of the sliding friction of metals by the application　of longitudinal or transverse ultrasonic vibration”, Tribology International, 37 (2004) 833-840.
[13] J. C. Hung and C. H. Hung, “The inﬂuence of ultrasonic-vibration on hot upsetting of aluminum alloy”, Ultrasonics, 43 (2005) 692-698.
[14] V. Savas and O. Secgin, “A new type of deep drawing die design and experiment results”, Materials and Design, 28 (2007) 1330-1333.
[15] T. Yagami, K. Manabe and Y. Yamauchi, “Effect of alternating blank holder motion of drawing and wrinkle elimination on deep-drawability”, Journal of Materials Processing Technology, 187-188 (2007) 187-191.
[16]M. Gavas and M. Izciler, “Effect of blank holder gap on deep drawing of square cups ”, Materials and Design, 28 (2007) 1641-1646.
[17] K. Manabe, T. Shimizu and H. Koyama, “Evaluation of two milli-scale cylindrical cup in two-stage deep drawing process”, Journal of Materials Processing Technology, 187-188(2007) 245-249.
[18]　S. A. A. A. Mousavi,　H. Feizi and　R. Madaliat, “Investigations on the effects ultrasonic vibrations in the extrusion process” , Journal of Materials Processing Technology, 187-188 (2007) 657-661.
[19] Y. Ashida and H. Aoyama, “Press forming using ultrasonicvibration”, Journal of Materials Processing Technology, 187-188 (2007) 118-122.
[20]　Y. Daud,　M. Lucas and Z. Huang, “Modelling the effects of superimposed ultrasonic vibrations on tension and compression tests of aluminium”, Journal of Materials Processing Technology, 186 (2007) 179-190.
[21]　J. C. Hung,　Y. C. Tsai and C. H. Hung, “Frictional effect of ultrasonic vibration on upsetting”, Ultrasonics,43 (2007) 277-284.
[22] K. Manabe,　T. Shimizu,　H. Koyama, M.Yang and K. Ito, “Validation of FE simulation based on surface roughness model in micro-deep drawing”, Journal of Materials Processing Technology, 204 (2008) 89-93.
[23] T. S. Yang, S. Q. Li and S. Y. Chang, “Prediction of surface parameters of asperity flattening in sliding contact for metallic thin film on die material during matal forming”, NSC-97-2221-E-150-026-MY2.
[24] H. D. Hibbitt, P. V. Marcal and J. R. Rice, “A Finite Element Formulation for problems of large strain and large displacement” , International Journal of Solids and Structures, 6 (1970) 1069-1086.
[25] R. M. Mcmeeking and J. R. Rice, “Finite Element Formulation for Problem of Large elastic-plastic deformation”, International Journal of Solids and Structures, 11 (1975) 601-616.
[26]　“Theory and user information”, MARC Analysis Research Corporation. Volume A. Version K7.
[27] 洪榮崇, “超音波振動於鋁合金成形加工的摩擦效應研究”, 博士論文, 國立交通大學機械工程研究所, 2006.
[28] C. Bunget and G. Ngaile,“Influence of ultrasonic vibration on micro-extrusion”
[29] 李榮顯, “沖壓模具設計與板金成形性評估系統之發展”, 機械月刊第二十卷第十期鍛壓加工專輯。
[30] 徐志豪,“金屬薄板抽引沖壓特性分析”, 碩士論文，國立海洋大學機械
與機電工程研究所, 2010.
[31] 溫詩鑄與黃平, “摩擦學原理” , 清華大學出版社.

指導教授

葉維磬(Wei-Ching Yeh)

審核日期

2011-7-23

推文