具多區塊儲位理貨區之越庫作業區域的播種式揀貨問題

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：81

、訪客IP：3.145.40.251

姓名

張家諺(Chia-yen Chang) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

具多區塊儲位理貨區之越庫作業區域的播種式揀貨問題

相關論文

★ 佈置變更專案工程的執行研究－以H公司研發單位為例	★ MIL-STD-1916、MIL-STD-105E與結合製程能力指標之抽樣檢驗計畫
★ 建構客戶導向的製造品質資訊系統--以某筆記型電腦專業代工廠商為例	★ GMP藥廠設施佈置規劃的探討--以E公司為研究對象
★ 應用Fuzzy c-Means演算法之物流中心位址決策模式研究	★ 品質資訊系統之規劃與建構 -- 以某光碟製造公司為研究對象
★ 從製程特性的觀點探討生產過程中SPC管制圖監控運用的適切性 -- 以Wafer Level 封裝公司為例	★ 六標準差之應用個案研究-以光學薄膜包裝流程改善為例
★ 利用六標準差管理提昇中小企業之製程品質-以錦絲線添加防銹蠟改善為例	★ 專業半導體測試廠MES 系統導入狀況、成果及問題之探討-以A 公司為例
★ 以RFID技術為基礎進行安全管理導入－以A公司為例	★ 如何提昇產品品質及降低成本—以光碟壓片廠A公司為例
★ ERP導入專案個案分析—以半導體封裝廠A公司為例	★ 石英元件製造業之延遲策略應用— 以T公司為研究對象
★ 十二吋晶圓廠自動化搬運系統規劃與導入—以A公司為例	★ 半導體封裝產業之生產革新改善活動-A半導體股份有限公司導入經驗探討-

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

隨著世界各國的經濟變得全球化及自由化，以及網路科技的快速發展，再加上顧客服務水準的提高與供應鏈觀念的興起等因素，傳統的物流方式已不能達成需求快速回應。因此，取而代之的是物流中心（Distribution Center；D.C.），產品供應商只需將其產品送至物流中心，物流中心再將產品配送至各個零售商，捨去了傳統物流多層級的通路轉運，快速地反應市場需求，使得物流中心在整條供應鏈上扮演了很重要的角色。
本研究運用越庫作業為物流中心的一種策略，其強調供應商將品項送至物流中心後，品項會立即指派到暫存區的位置上，揀貨人員會根據訂單出貨順序進行處理，完成好的訂單會被放置理貨區，最後送至出貨碼頭進行出貨。而先前有研究指出物流中心的揀貨作業，其揀貨時間和成本對整個物流中心有重要的影響力，加上具越庫作業策略的物流中心與傳統物流中心具有差異性。因此，本研究欲探討越庫作業中的揀貨問題。
本研究針對使用越庫作業之物流中心環境下，考慮理貨區為多區塊儲位佈置，理貨區與暫存區之間的播種式揀貨問題作探討，分別提出播種品項優先選取法則、理貨區之訂單儲位指派法則以及揀貨路徑規劃，並且藉由模擬的方式得到數據，探討在此環境下所產生的總系統執行時間、總揀貨時間與距離。最後，以總系統執行時間與總揀貨時間為績效指標下最佳因子組合為MSD，搭配NTAS與CLG，而以總行走距離為績效指標下最佳因子組合為MOD，搭配NTAS與CLG。

摘要(英)

With the globalization and liberalization of each country’s economy in the world, rapid development of Internet and technology, the raise of customer service level and supply chain concept, the mode of traditional distribution already can’t accomplish demand response rapidly. Therefore, distribution center replaces the mode of traditional distribution. Suppliers’ goods only need to be transported to distribution center, and it will make these goods delivery to each retailers. It removes multi-level channel transshipment and responds market demand rapidly, so that it plays an important role in the supply chain.
This study is used cross-docking as a strategy in the distribution center. It emphasizes that the supplier’s items are assigned to locations of temporary area after the supplier’s items are transported to the distribution center. Pickers who are in the distribution center make operation according to the sequence of order shipment. Finally, fulfill orders are transported to the shipping dock waiting for shipping. Previous studies have pointed out that picking time and cost in order picking operations have an important influence in the distribution center, and the distribution center which uses cross-docking strategy is different to the traditional distribution center. Hence, order picking problem in cross-docking is investigated in this study.
We investigate put-to-light picking problem between tally area and temporary storage area under tally area is multi-block storage locations layout. We propose ‘the selection rule of items in temporary storage area,’ ‘the assignment rule of order storage locations in tally area,’ and ‘picking route planning.’ Our data obtained by the simulation way, and we investigate the total system time to complete the picking operation（TST）, total picking time （TPT）and travel distance（TD） in our study environment. Finally, under the performance index of TST and TPT, the best combination is MSD×NTAS×CLG. Under the performance index of TD, the best combination is MOD×NTAS×CLG.

關鍵字(中)

★ 物流中心
★ 越庫作業
★ 播種式揀貨
★ 揀貨路徑規劃

關鍵字(英)

★ Distribution Center
★ Cross Docking
★ Put-to-light
★ Picking Route Planning

論文目次

目錄
目錄 I
圖目錄 IV
表目錄 VI
第一章緒論 1
1.1 研究背景 1
1.2 研究動機 2
1.3 研究目的 2
1.4 研究環境 3
1.5 研究方法說明 4
1.6 論文架構 5
第二章文獻探討 8
2.1 物流 8
2.1.1 物流的定義 9
2.1.2 物流的領域 10
2.1.3 物流中心 11
2.2 倉儲管理 13
2.2.1 設施規劃 14
2.2.2 倉儲走道設計 16
2.2.3 產品儲位指派 17
2.3 越庫作業 19
2.3.1 Cross-Docking相關文獻 20
2.4 揀貨作業 24
2.4.1 揀貨作業介紹 25
2.4.2 揀貨方式 26
2.4.3 分區揀貨 28
2.4.3.1 同步分區揀貨 29
2.4.3.2 順序式分區揀貨 29
2.4.4 訂單揀取類型 30
2.4.5 播種式揀貨系統 31
2.4.6 揀貨路徑策略 32
第三章研究方法 36
3.1 方法架構 36
3.2 越庫作業之系統流程說明 37
3.2.1 越庫作業之進貨作業流程 37
3.2.2 越庫作業之播種式揀貨作業流程 39
3.3 暫存區品項位置指派法則 41
3.3.1 離進貨月台最近 41
3.4 播種品項優先選取法則 43
3.4.1 隨機選取 43
3.4.2 可滿足訂單數最多 44
3.4.3 可滿足最早出貨訂單數最多 45
3.4.4 可滿足最早出貨訂單比例最多 46
3.4.5 總旅行距離最短 47
3.4.6 先「可滿足訂單數最多」，再「總旅行距離最短」 51
3.4.7 先「可滿足最早出貨訂單數最多」，再「總旅行距離最短」 52
3.4.8 先「可滿足最早出貨訂單比例最多」，再「總旅行距離最短」 53
3.4.9 最大簡單型出貨訂單緊急值總和 54
3.4.10 最大指數型出貨訂單緊急值總和 56
3.5 理貨區之訂單儲位指派法則 57
3.5.1 靠近出貨月台由中間直向依序指派 57
3.5.2 靠近出貨月台由中間且沿走道兩側依序指派 60
3.5.3 靠近暫存區由中間直向依序指派 62
3.5.4 靠近暫存區由中間且沿走道兩側依序指派 64
3.6 揀貨路徑規劃 66
3.6.1 個別最大間隙策略 67
3.6.2 合併最大間隙策略 69
第四章實驗結果與分析 71
4.1 實驗設計 71
4.1.1 實驗環境 71
4.1.2 問題說明 73
4.1.3 實驗目的 74
4.1.4 模擬實驗因子 74
4.1.5 實驗績效評估指標 76
4.2 統計分析說明 77
4.2.1 依「總系統執行時間（TST）」為績效評估值 78
4.2.1.1 主要效果項分析（總系統執行時間） 78
4.2.1.2 兩因子分析 82
4.2.1.3 最佳因子組合分析 86
4.2.2 依「總行走距離（TD）」為績效評估值 88
4.2.2.1 主要效果項分析（總行走距離） 88
4.2.2.2 兩因子分析 92
4.2.2.3 最佳因子組合分析 95
4.2.3 依「總揀貨時間（TPT）」為績效評估值 97
4.2.3.1 主要效果項分析（總揀貨時間） 97
4.2.3.2 兩因子分析 100
4.2.3.3 最佳因子組合分析 104
4.3 實驗結論 106
第五章結論與後續研究建議 108
5.1 研究結論 108
5.2 未來研究建議 111
參考文獻 112
中文文獻 112
英文文獻 114

參考文獻

中文文獻
1. 2004台灣物流年鑑總論，2012/10/25，取自：http://www.nou.edu.tw/~nou06/homewoks/97_up/67-2.pdf
2. 上尚科技，2012，電子輔助揀貨系統，2012/10/29，取自：http://www.atop.com.tw/ablepick/tw/productList1overall.php?pl1_id=1
3. 林育立，2011，「順序式分區揀貨之合作揀貨方法探討」，國立中央大學工業管理研究所，碩士論文。
4. 林鴻鈞，2006，「揀貨中心揀貨策略與訂單選取之研究」，國立中央大學工業管理研究所，碩士論文。
5. 李天傑，2009，「零散揀貨環境下之分區揀貨作業問題的探討」，國立中央大學工業管理研究所，碩士論文。
6. 李政諺，2012，「越庫作業之暫存區指派與理貨作業的探討」，國立中央大學工業管理研究所，碩士論文。
7. 吳恆睿，2002，「中醫院揀藥儲位規劃之研究」，逢甲大學工業工程研究所，碩士論文。
8. 物流中心的作業，2012/10/25，取自：http://203.68.0.44/stone/ea/unit_04/unit_04_1.htm
9. 周士俊，2000，「塔布搜尋法在物流中心人工揀貨區揀貨問題之研究」，元智大學工業工程研究所，碩士論文。
10. 陳志賢，1998，「物流供應鏈之整合度研究」，黎明學報，第47-55頁，黎明技術學院，台灣。
11. 陳暉江，2004，「具兩條以上橫向走道之物流中心揀貨路徑規劃研究」，國立中央大學工業管理研究所，碩士論文。
12. 陳信明，2005，「蝴蝶式儲位規劃在物流中心揀貨系統之應用」，國立東華大學資訊工程學系，碩士論文。
13. 孫海蛟與董福慶，1995，「物流中心儲位管理」，經濟部發行；機械工業雜誌總經銷，台北，初版。
14. 曾裕茵，2003，「物流中心之訂單批次化與揀貨路徑問題探討」，國立中央大學工業管理研究所，碩士論文。
15. 景文麟，2006，「物流中心播種式揀貨系統之揀貨的研究」，國立中央大學工業管理研究所，碩士論文。
16. 董福慶與陳明德，1995，「物流中心揀貨作業」，經濟部發行；機械工業雜誌總經銷，台北，初版。
17. 經濟部商業司，1996，「物流經營管理實務」，經濟部商業司，台北。
18. 張兆中，2011，「利用途程彈性於順序式分區揀貨之改善」，國立中央大學工業管理研究所，碩士論文。
19. 張福榮，2005，「物流管理」，五南圖書出版股份有限公司，台北。
20. 張簡復中，2010，「物流管理」，新文京開發，台北，二版。
21. 錢尚樸，2003，「揀貨中心之儲位配置與揀貨策略的研究」，國立中央大學工業管理研究所，碩士論文。
22. 謝凱鈞，2011，「在播種式揀貨環境下之品項批次化問題探討」，國立中央大學工業管理研究所，碩士論文。
23. 劉浚明，1999，「實務教案：倉儲系統規劃技術」，第1-31頁。
24. 劉忠政，2007，「播種式揀貨系統之規劃」，國立中央大學工業管理研究所，碩士論文。
25. 賴順良，2009，「物流中心之訂單選取與揀貨路徑規劃的研究」，中央大學工業管理研究所，碩士論文。
26. 顏憶茹與張淳智，2001，「物流管理︰原理、方法與實例」，前程企管，台北，三版。

英文文獻
1. Apte, U. M. and Viswanathan, S., 2000, “Effective Cross Docking for Improving Distribution Efficiencies,” International Journal of Logistics: Research and Applications, vol. 3, no. 3, pp. 291-302.
2. Bartholdi, J. J. and Gue, K. R., 2000, “Reducing Labor Costs in an LTL Crossdocking Terminal,” Operations Research, vol. 48, no. 6, pp. 823-832.
3. Bartholdi, J. J. and Gue, K. R., 2004, “The Best Shape for a Crossdock,” Transportation Science, vol. 38, no. 2, pp. 235-244.
4. Boysen, N. and Fliedner, M., 2010, “Cross dockscheduling: Classification, literature review and research agenda,” Omega, vol. 38, no. 6, pp. 413-422.
5. Bozer, Y. A. and Kile, J. W., 2008, “Order batching in walk-and-pick order picking systems,” International Journal of Production Research, vol. 46, no. 7, pp. 1887-1909.
6. Bratcu, A. I. and Dolgui, A., 2005, “A survey of the self-balancing production line (“bucket brigades”),” Journal of Intelligent Manufacturing, vol. 16, no. 2, pp. 139-158.
7. Brynzer, H. and Johansson, M. I., 1995, “Design and performance of kitting and order picking systems,” International Journal of Production Economics, vol. 41, no. 1-3, pp. 115-125.
8. Brynzer, H. and Johansson, M. I., 1996, “Storage location assignment: using the product structure to reduce order picking times,” International Journal of Production Economics, vol. 46, no. 1, pp. 595-603.
9. Cho, C. and Egbelu, P. J., 2005, “Design of a Web-based integrated material handling system for manufacturing applications,” International Journal of Production Research, vol. 43, no.2, pp. 375-403.
10. De Koster, R., Le-Duc, T., and Roodbergen, K. J., 2006, “Design and control of warehouse order picking：a literature review,” European Journal of Operational Research, vol. 182, no. 2, pp. 481-501.
11. Eisenstein, D. D., 2008, “Analysis and optimal design of discrete order picking technologies along a line,” Naval Research Logistics, vol. 55, no. 4, pp. 350-362.
12. Eynan, A. and Rosenblatt, M. J., 1994, “Establishing Zones In Single-Command Class-Based Rectangular AS/RS,” IIE Transactions, vol. 26, no. 1, pp. 38-45.
13. Goetschalckx, M. and Ratliff, H. D., 1988, “An efficient algorithm to cluster order picking items in a wide aisle,” Engineering Costs and Production Economics, vol.13, no. 1, pp. 263-271.
14. Gu, J., Goetschalckx, M., and McGinnis, L. F., 2010, “Research on warehouse design and performance evaluation：A comprehensive review,” European Journal of Operational Research, vol. 203, no. 3, pp. 539-549.
15. Gue, K. and Meller, R. D., 2009, “Aisle configurations for unit-load warehouses,” IIE Transactions, vol. 41, no. 3, pp. 171-182.
16. Ho, Y. C. and Chien, S. P., 2006, “A comparison of two zone-visitation sequencing strategies in a distribution centre,” Computers and Industrial Engineering, vol. 50, no. 4, pp. 426-439.
17. Ho, Y. C. and Liu, C. F., 2005, “A design methodology for converting a regular warehouse into a zone-picking warehouse,” Journal of the Chinese Institute of Industrial Engineers, vol. 22, no. 4, pp. 332-345.
18. Hsieh, L. F. and Tsai, L., 2006, “The optimum design of a warehouse system on order picking efficiency,” International Journal of Manufacturing Technology, vol. 28, no. 5-6, pp. 626-637.
19. Jane, C. C. and Laih, Y. W., 2005, “A clustering algorithm for item assignment in a synchronized zone order picking system,” European Journal of Operational Research, vol. 166, no. 2, pp. 489-496.
20. Kreng, V. B. and Chen, F. T., 2008, “The benefits of a cross-docking delivery strategy: a supply chain collaboration approach,” Production Planning and Control, vol. 19, no. 3, pp. 229-241.
21. Le-Duc, T. and De Koster, R. M.B.M., 2007, “Travel time estimation and order batching in a 2-block warehouse,” European Journal of Operational Research, vol. 176, no. 1, pp. 374-388.
22. Liao, C. J., Lin, Y., and Shih, S. C., 2010, “Vehicle routing with cross-docking in the supply chain,” Expert Systems with Applications, vol. 37, no. 10, pp. 6868-6873.
23. Liu, C. M., 1999, “Clustering techniques for stock location and order-picking in a distribution center,” Computers and Operations Research, vol. 26, no. 10-11, pp. 989-1002.
24. Magableh, G. M., Rossetti, M. D., and Mason, S., 2005,”Modeling and analysis of a generic cross-docking facility,” Proceedings of the 2005 Winter Simulation Conference, Dec. 4-7, Orlando, pp. 1613-1620.
25. Maniya, K. D. and Bhatt, M. G., 2011, “An alternative multiple attribute decision making methodology for solving optimal facility layout design selection problems,” Computers and Industrial Engineering, vol. 61, no. 3, pp. 542-549.
26. Manzini, R., Gamberi, M., and Regattieri, A., 2005, “Design and control of a flexible order-picking system (FOPS): A new integrated approach to the implementation of an expert system,” Journal of Manufacturing Technology Management, vol. 16, no.1, pp.18-35.
27. McKendall Jr., A. R. and Hakobyan, A., 2010, “Heuristics for the dynamic facility layout problem with unequal-area departments,” European Journal of Operational Research, vol. 201, no. 1, pp.171-182.
28. Miao, Z., Lim, A., and Ma, H., 2009, “Truck dock assignment problem with operational time constraint within crossdocks,” European Journal of Operational Research, vol. 192, no. 1, pp. 105-115.
29. Pan, J. C. H. and Wu, M. H., 2009, “A study of storage assignment problem for an order picking line in a pick-and-pass warehousing system,” Computers and Industrial Engineering, vol. 57, no. 1, pp. 261-268.
30. Petersen II, C. G., 1997, “An evaluation of order picking routeing policies,” International Journal of Operations & Production Management, vol. 17, no. 11, pp. 1098-1111.
31. Petersen II, C. G. and Schmenner, R. W., 1999, “An evaluation of routing and volume-based storage policies in an order picking operation,” Decision Science, vol. 30, no. 2, pp. 481-501.
32. Petersen II, C. G., 2000, “An evaluation of order picking policies for mail order companies,” Production and Operations Management, vol. 9, no. 4, pp. 319-335.
33. Peterson, C. G., 2002, “Considerations in order picking zone configuration,” International Journal of Operations and Production Management, vol. 22, no. 7, pp. 793-805.
34. Prive, J., Renaud, J., Boctor, F., and Laporte, G., 2006, “Solving a vehicle-routing problem arising in soft-drink distribution,” Journal of the Operational Research Society, vol. 57, no.9, pp. 1045-1052.
35. Parikh, P. J. and Meller, R. D., 2008, “Selecting between batch and zone order picking strategies in a distribution center,” Transportation Research Part E：Logistics and Transportation Review, vol.44, no. 5, pp. 696-719.
36. Pohl, L. M., Meller, R. D., and Gue, K. R., 2011, “Turnover-based storage in non-traditional unit-load warehouse designs,” IIE Transactions, vol. 43, no. 10, pp. 703-720.
37. Rohrer, M., 1995, “SIMULATION AND CROSS DOCKING,” Proceedings of the 1995 Winter Simulation Conference, Dec. 3-6, Arlington, pp. 846-849.
38. Roodbergen, K. J., and De Koster, R. D., 2001a, “Routing methods for warehouse with multiple cross aisles,” International Journal of Production Research, vol. 39, no. 9, pp. 1865-1883.
39. Roodbergen, K. J., and De Koster, R. D., 2001b, “Routing order pickers in a warehouse with a middle aisle,” European Journal of Operational Research, vol. 133, no. 1, pp. 32-43.
40. Roobergen, K. J., Sharp, G. P., and Vis, I. F.A., 2008, “Designing the layout structure of manual order picking areas in warehouses,” IIE Transactions, vol. 40, no. 11, pp. 1032-1045.
41. Roodbergen, K. J. and Vis, I. F.A., 2006, “A model for warehouse layout,” IIE Transactions, vol. 38, no. 10 , pp. 799-811.
42. Rosenblatt, M. J. and Eynan, A., 1989, “Deriving the optimal boundaries for class-based automatic storage/retrieval systems,” Management Science, vol. 35, no. 12, pp. 1519-1524.
43. Rouwenhorst, B., Reuter, B., Stockrahm, V., Houtum, G. J., Mantel, R. J., and Zijm, W.H.M., 2000, “Warehouse design and control：Framework and literature review,” European Journal of Operational Research, vol. 122, no. 3, pp. 515-533.
44. Shakeri, M., Low, M. Y. H., and Li, Z., 2008, “A Generic Model for Crossdock Truck Scheduling and Truck-to-Door Assignment Problems,” The IEEE International Conference on Industrial Informatics, July 13-16, Daejeon, Korea, pp. 857-864.
45. Shakeri, M., 2011, “Truck Scheduling Problem in Logistics of Crossdocking,” Technical Reports, School of Computer Engineering, Nanyang Technological University, Singapore.
46. Song, K. and Chen, F., 2007, “Scheduling Cross Docking Logistics Optimization Problem with Multiple Inbound Vehicles and One Outbound Vehicle,” Proceedings of the IEEE International Conference on Automation and Logistics, Aug. 18-21, Jinan, China, pp. 3089-3094.
47. Stephan, K. and Boysen, N., 2011, “Cross-docking,” Journal of Management Control, vol. 22, no. 1, pp. 129-137.
48. Tompkins, J. A. and Smith, J. D., 1998, “The Warehouse Management Handbook,” Tompkins press, Raleigh, North Carolina.
49. Vis, I. F.A. and Roodbergen, K. J., 2008, “Positioning of goods in a cross-docking environment,” Computers and Industrial Engineering, vol. 54, no. 3, pp. 677-689.
50. Vis, I. F.A. and Roodbergen, K. J., 2011, “Layout and control policies for cross docking operations,” Computers and Industrial Engineering, vol. 61, no. 4, pp. 911-919.
51. Yu, W. and Egbelu, P. J., 2008, “Scheduling of inbound and outbound trucks in cross docking systems with temporary storage,” European Journal of Operational Research, vol. 184, no. 1, pp. 377-396.

指導教授

何應欽(Ying-chin Ho)

審核日期

2013-7-24

推文