 |
|
|
|
以作者查詢圖書館館藏 、以作者查詢臺灣博碩士 、以作者查詢全國書目 、勘誤回報 、線上人數：67 、訪客IP：3.143.228.40
姓名 黃浩洋(Hao-Yang Huang) 查詢紙本館藏 畢業系所 機械工程學系 論文名稱 動力刮削創成內正齒輪之刀具齒形輪廓最佳化設計
(Optimum tool profile of power skiving of internal spur gears)相關論文 檔案 [Endnote RIS 格式]
[相關文章]
[文章引用]
[完整記錄]
[館藏目錄]
至系統瀏覽論文 ( 永不開放)
摘要(中) 本論文旨在進行以創成磨所創成之鉋刀進行動力刮削創成內正齒輪之齒形誤差最佳化分析。以齒輪原理為基礎，建立以創成磨方法創成鉋刀齒面數學模式，接著推導動力刮削運動數學模式，並探討不同磨輪外形曲線和機台參數補償對創成內正齒輪齒形誤差的影響。最佳化部份分為兩部分進行，首先將改變磨輪外形進行工件齒輪之齒形誤差最佳化，之後再以第一次最佳化結果為基礎進行第二次最佳化，第二次最佳化主要以動力刮削工件補償角進行最佳化分析，其最佳化目的為提升內正齒輪之齒形誤差精度，經過整個最佳化計算後可得到最佳參數設定，確定最佳化流程後，再撰寫最佳化程式分析，進行動力刮削創成內正齒輪之齒形誤差分析，分別以兩組不同刀具和工件齒輪參數進行分析，最後得到一組最佳磨輪輪廓曲線及動力刮削創成運動中之補償角參數，將所得結果進行比對，驗證分析結果的正確性。根據齒輪精度標準和推導過程中可變動之因素為參考，提出針對工件齒輪齒形誤差為目標函數進行動力刮削刀具齒形最佳化設計。 摘要(英) This thesis aims to optimize the tooth profile error of the internal spur gear by power
skiving with the planer created by gear grinding. Based on the principle of gears, the
mathematical model of the tooth surface of the planer is established by the method of gear
grinding. Then the mathematical model of the power skiving is derived, and the influence of
the curve of different grinding wheels and the parameter compensation of the machine on the
tooth profile error of the internal spur gear is discussed. The optimization part is divided into
two parts. Firstly, the shape of the grinding wheel is changed to optimize the tooth profile error
of the workpiece gear, and then the second optimization is performed based on the first
optimization result. The second time optimization is mainly based on the power skiving
workpiece compensation angle for optimization analysis. The optimization purpose is to
improve the accuracy of the tooth profile error of the internal spur gear. After the optimization
calculation, the optimal parameter setting can be obtained to determine the optimization. After
the process, the author also writes the optimization program analysis, and performs the power
skiving to create the tooth profile error analysis of the internal spur gear. The two sets of different tool and workpiece gear parameters are analyzed respectively, and finally two set of optimal grinding wheel profile curves and power skiving are obtained. The compensation angle
parameters in the motion are compared and the correctness of the analysis results is verified.According to the accuracy standard of the gear and the variable factors in the derivation process,the optimal design of the tooth profile of the power skiving cutter is proposed based on the tooth profile error of the workpiece.關鍵字(中) ★ 動力刮削
★ 最佳化
★ 磨輪
★ 刀具設計關鍵字(英) 論文目次 摘要 ............................................................................................................................... I
Abstract ............................................................................................................................. II
致謝 ............................................................................................................................ III
目錄 ............................................................................................................................ IV
圖目錄 ............................................................................................................................ VI
表目錄 ............................................................................................................................ IX
符號對照表 ....................................................................................................................... X
第1 章 緒論 ...................................................................................................................... 1
1.1 前言 ..................................................................................................................... 1
1.2 文獻回顧 ............................................................................................................. 1
1.2.1 磨輪部份 ................................................................................................... 1
1.2.2 動力刮削發展 .......................................................................................... 3
1.3 研究目的 ........................................................................................................... 11
1.4 論文架構 ........................................................................................................... 12
第2 章 磨輪創鉋刀齒輪齒面數學模型 ........................................................................ 13
2.1 前言 ................................................................................................................... 13
2.2 創成刀具之假想齒條刀數學模式 .................................................................... 13
2.3 螺旋鉋刀齒面數學模式 .................................................................................... 18
2.4 刀具刃口線曲線擬合 ........................................................................................ 21
第3 章 動力刮削創成內正齒輪之齒面數學模型 ........................................................ 27
V
3.1 前言 .................................................................................................................... 27
3.2 動力刮削刀具 .................................................................................................... 27
3.3 動力刮削運動關係與內齒輪齒面數學模式 .................................................... 29
3.5 數值範例 ............................................................................................................ 37
3.6 結論 ................................................................................................................... 40
第4 章 齒形誤差最佳化分析 ........................................................................................ 41
4.1 理論基礎 ........................................................................................................... 41
4.1.1 最佳化概論 ............................................................................................. 41
4.1.2 最佳化流程與架構 ................................................................................ 42
4.2 磨輪三次曲線與最佳化分析 ............................................................................ 44
4.3 磨輪三次曲線加入補償角最佳化 ................................................................... 51
4.3.1 範例一 ..................................................................................................... 51
4.3.2 範例2 ...................................................................................................... 56
4.3 結論 .................................................................................................................... 66
第5 章 結論與未來工作 ................................................................................................ 67
5.1 結論 ................................................................................................................... 67
5.2 未來工作 ........................................................................................................... 68
參考文獻 .......................................................................................................................... 69參考文獻 [1] Green, R. N. and Mabie H. H., “Determination of Pinion-cutter Offsets Required to
Produce Nonstandard Spur Gears with Teeth of Equal Strength,” Mechanism and Machine
Theory, Vol. 15, pp. 419-506, 1980.
[2] Rogers, C. A., Mabie, H. H., and Reinholtz, C. F., “Design of Spur Gears Generated with
Pinion Cutters, Mechanism and Machine Theory,”pp. 623–634, 1990.
[3] Kim, J. D. and Kim, D. S., “Development of Software for the Design of a Pinion Cutter,”
J. Mater. Process. Technol. 68 ,pp.76–82, 1997.
[4] Lin, C. Y., Tsay, C. B., and Fong, Z. H., “Computer Aided Manufacturing of Spiral Bevel
and Hypoid Gears with Minimum Surface Deviation,” Mechanism and Machine Theory,
33, pp. 785–803,1998.
[5] Lin, C. Y., Tsay, C. B., and Fong, Z. H., “Computer Aided Manufacturing of Spiral Bevel
and Hypoid gears by Applying Optimization Techniques,” J. Mater. Process. Technol.,
114(1), pp. 22–35,2001.
[6] Chang, S. L., and Tsay, C. B., “Computerized Tooth Profile Generation and Undercut
Analysis of Noncircular Gears Manufactured with Shaper Cutters,” ASME J. Mech.
Design 120 ,pp. 92–99, 1998.
[7] Tsay, C. B. , Liu, W. Y., Chen, Y. C. , “Spur Gear Generation by Shaper Cutters , “Journal
of Materials Processing Technology 104,pp. 271-279, 2000.
[8] Huang, C. L. , Fong, Z. H. , Chen, S. D. and Chang, K. R. , “Profile Correction of a Helical
Gear Shaping Cutter Using the Lengthwise Reciprocating Grinding Method ,” Mechanism
and Machine Theory 44 ,pp. 401–411,2009.
[9] Huang, C. L., Fong, Z. H., Chen, S. D., Chang, K. R. , “Novel Third-order Correction for
a Helical Gear Shaping Cutter Made by a Lengthwise Reciprocating Grinding Process,”
American Society of Mechanical Engineers May, Vol. 131,2009.
[10] Huang, C. L., Fong, Z. H., Chen, S. D. and Chang, K. R., “Modified-roll Profile Correction
for a Gear Shaping Cutter Made by the Lengthwise Reciprocating Grinding Process,”
American Society of Mechanical Engineers April, Vol. 133,2011.
[11] Gleason Power skiving machine https://www.gleason.com/en/products/machines/
cylindrical/power-skiving (accessed Oct. 24, 2018)
[12] Kojima, M., and Nishijima, K., “Gear Skiving of Involute Internal Spur Gear,”Bulletin of
JSME, 17(106),pp.511-518 (1974).
[13] Spath D, Huhsam A. “Skiving for High Performance Machining of Periodic Structures,”
Annals of theCIRP,51(1): 91−94, 2002.
[14] Hartmut Marx, D., and Olaf Vogel, E., U.S. Patent No. US20120328384A1(27 December,
70
2012).
[15] Seibicke, F., and Müller, H., “Good Things Need Some Time It Began More Than 100
Years Ago:The Story of Skiving,”Gear Solutions Magazine, August 10, 2013.
[16] Stadtfeld, H. J., “Power Skiving of Cylindrical Gears on Different Machine Platforms,”
Gear Technology, 31(1), pp. 52-62 (2014).
[17] Guo, E., Hong, R., Huang, X., and Fang, C., “Research on the Design of Skiving Tool for
Machining Involute Gears,” Journal of Mechanical Science and Technology,28 (12), pp.
5107-5115 (2014).
[18] Guo, E., Hong, R., Huang, X., and Fang, C., “Research on the Cutting Mechanism of
Cylindrical Gear Power Skiving,” International Journal of Advanced Manufacturing
Technology, 79(1), pp. 541-550 (2015).
[19] Guo, E., Hong, R., Hung, X. and Fang, C., “A Novel Power Skiving Method Using the
Common Shaper Cutter,”International Journal of Advanced Manufacturing Technology,
83(1), pp. 157-165 (2015).
[20] Guo, E., Hong, R., Huang, X., and Fang, C., “A Correction Method for Power Skiving of
Cylindrical Gears Lead Modification,” Journal of Mechanical Science and Technology,
29(10), pp. 4379-4386 (2015).
[21] Guo, Z., Mao, S. M., Li, X. E. and Ren, Z. Y., “Research on the Theoretical Tooth Profile
Errors of Gears Machined by Skiving, ”Mechanism and Machine Theory,vol.97, 2016.
[22] Tsai, C. Y., “Mathematical Model for Design and Analysis of Power Skiving Tool for
Involute Gear Cutting.” Mechanism and Machine Theory, vol.101 , pp.195-208,2016.
[23] Klocke, F., Brecher, C., Löpenhaus, C., Ganser, P., Staudt, J., and Krömer, M.,
“Technological and Simulative Analysis of Power Skiving,” ProcediaCIRP,vol.50,pp.
773-778,2016.
[24] 李昀浚、石伊蓓、吳福傳，「漸開線型圓柱齒輪之強力刮齒數學模式 」;中國機械工
程學會第三十三屆全國學術研討會論文集，中國機械工程學會出版，2016。
[25] 郭二廓、洪榮晶、黃筱調、方成剛，「數控強力刮齒加工錐齒刀刃形計算」;南京工
業大學學報第37 卷第4 期，2015。指導教授 陳怡呈 審核日期 2019-1-31 推文 plurk
funp
live
udn
HD
myshare
netvibes
friend
youpush
delicious
baidu
網路書籤 Google bookmarks
del.icio.us
hemidemi
facebook
twitter
google
reddit