影像處理應用於TFT-LCD塗佈機台流率控制之設計與實現

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：20

、訪客IP：18.188.177.199

姓名

楊子泓(Zi-Hong Yang) 查詢紙本館藏

畢業系所

機械工程學系

論文名稱

影像處理應用於TFT-LCD塗佈機台流率控制之設計與實現
(Design and Implementation of Flow Control for TFT-LCD Coating System on Image Processing)

相關論文

★ 自動平衡裝置在吊扇上之運用	★ 以USB通訊界面實現X-Y Table之位置控制
★ 液體平衡環在立式轉動機械上之運用	★ 液流阻尼裝置設計與特性之研究
★ 液晶電視喇叭結構共振異音研究	★ 液態自動平衡環之研究
★ 抑制牙叉式機械臂移載時產生振幅之設計	★ 立體拼圖式組合音箱共振雜音消除之設計
★ 電梯纜繩振動抑制設計研究	★ 以機器學習導入電梯生產結果預測之研究
★ 新環保冷媒R454取代R410A冷媒迴轉式單缸壓縮機效能分析與可靠性驗證	★ 高速銑削Al7475-T7351的銑削參數與基因演算法研究
★ 自動化鞋型切削機之設計與實現	★ 以FPGA為基礎之精密位置控制IC
★ CNC三維圓弧插補器	★ PID與模糊控制在營建工程自動化的探討

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

隨著科技的日新月異，電腦的運算速度提升，使得電腦不僅為生活中重要的幫手，更是工廠線上不可或缺的主角，工業上的機械視覺應用廣泛，視覺檢測、影像追蹤、精密訂位…等，皆可以透過電腦幫忙完成。而狹縫式塗佈更是目前TFT-LCD製程上的重要關鍵製程，其高效率與低消耗的特性促使目前面板業界皆採用這種形式的塗佈，來達到更佳塗佈與節省成本之功用。
本論文主要是以Visual C++為基礎，解決寬玻璃基板在狹縫式塗佈上的製程問題，因而建立一套可調變流率的系統，整個系統分為兩個部份，第一部分為因應塗佈上一些狀況所設計研發的機構：雙針頭供料系統，可以連續自行調節期流率、流量，任意時間點的供料起始與停止；第二部份為透過影像處理技術來監測塗佈頭與玻璃基板間的間距，經由電腦運算回授給馬達控制端，達到即時的流率控制，使塗佈液出口不產生破損與缺陷，並能產生寬且一致的塗佈。

摘要(英)

With the change of science and technology, the level of our computer is getting higher, it make computer not only beneficial for our life, but also be an essential role in nowadays industry. The industrial mechanical vision is used much extensively, such as visional inspection, image tracking, accurate orientation…etc. These all can be processed by computer. Slit coating is an important segment during the TFT-LCD production, its high efficiency and low consumption impel all of LCD-Panel industry to adopt the way of coating to achieve best coating and cost down.
This thesis is based on Visual C++, to solve the problem of slit coating on the wide glass. An adjustable system which included two parts was designed. In first part mechanism was designed for conditions of coatings. This mechanism could tune its flow and flow rate continuously. It could start or stop supplying in any time. Second part was monitoring the gap between the coating die and the glass of boron silicate by image processing co-operating with a supply system. The system can produce a feedback signal to the controller of the motor after processed by the computer. The target is to reach the on-line control of flow rate and to make liquid uniformly flow through the outlet.

關鍵字(中)

★ 塗佈
★ 流率控制
★ 影像處理

關鍵字(英)

★ flow control
★ image processing
★ TFT-LCD
★ coating

論文目次

目錄
第一章導論.................1
1.1 簡介......................1
1.2 狹縫式塗佈的優勢..........3
1.2 彩色濾光片...............5
第二章影像處理..............8
2.1 簡介......................8
2.2 門檻值的選取..............9
2.3 尋邊......................12
2.4 細線化....................14
第三章硬體架構與機構設計.....17
3.1 實驗系統的硬體架構........17
3.2 雙針頭供料系統............19
3.3 電路硬體架構..............22
3.3.1 電磁閥端電路............22
3.3.2 觸發電路................23
3.3.3 馬達驅動端端電路........23
3.4 狹縫式塗佈機台............23
3.5 影像擷取卡................25
3.6 PCL-818H卡................26
第四章實驗結果與討論.........27
4.1 硬體成果..................27
4.1.1 雙針頭系統成果..........27
4.1.2 CCD懸吊機構成果.........29
4.1.3 電路成果................30
4.2 軟體成果..................30
4.2.1 人機介面................30
4.2.2 影像處理成果............31
4.3 初步塗佈參數分析..........36
4.4 實驗結果..................38
4.4.1 實驗流程圖..............38
4.4.2 開迴路的灰階值分析......40
4.4.3 閉迴路的塗佈分析........42
4.4.4 閉迴路、塗佈機台加速後的塗佈分析......44
第五章結論與未來展望.........47
參考文獻......................48

參考文獻

[1]吳亭侑, “TFT-LCD狹縫式塗佈研究”, 國立中央大學機械工程研究所碩士論文, 2005.
[2]張皓翔, “彩色濾光片噴塗研究”, 國立中央大學機械工程研究所碩士論文, 2005.
[3]石岱勳, 林景川和林惠儒, “平面顯示器技術未來趨勢 Flat Panel Display”, 龍璟文化業股份有限公司., pp. 6-17 2002.
[4]林金雀和黃國維, “我國平面顯示器用化學材料發展機會之探討”, 工業技術研究院產業經濟與資訊服務中心. pp. 1-35 2002.
[5]黃仲龍和廖顯杰, “次世代平面顯示器產品及生產技術發展策略研究”, 工業技術研究院產業經濟與資訊服務中心. pp. 1-1-2-10 2002.
[6]N. Otsu, “A Threshold Selection Method from Gray-Level Histograms”, IEEE Transactions on systems, Man, and Cybernetics, SMC-9, pp.62-66, 1979.
[7]T. Y. Zhang and C. Y. Suen, “A fast parallel algorithm for thinning digital pictures”, Communications of the ACM, 27, 3, pp.236-239, Mar. 1984.
[8]Y.Y. Zhang and P.S. Wang “A modified parallel thinning algorithm,” IEEE Trans. SMC, 10, 2, pp.1023-1025, Feb. 1988.
[9]P. Bhattacharya X. Lu, "New parallel algorithms for thinning binary images", In Proc. IEEE Int. Conference on Systems, Man, and Cybernetics, 1, pp.651-654, Oct. 1991.
[10]W. H. Tsai, “Moment-Preserving Thresholding: a New Approach”, Computer Vision, Graphics and Image Processing, Vol. 29, pp. 377-393, 1985.
[11]A.C. Bliton, M.J. Patton, M.L. Rolli, K.P. Roos, S.R. Taylor, “Microscopic motion analysis: Laplacian-of-Gaussian masks for subpixel edge detection”, Engineering in Medicine and Biology Society, vol.3, 1098 – 1099(1988).
[12]鍾國亮, “影像處理與電腦視覺”, 東華書局股份有限公司, 2002.
[13]T. M. Sullivan and S. Middleman, “ Film Thickness in Blade Coating of Viscous and Viscoelastic Liquids”, Journal Of Non-Newtonian Fluid Mech., Vol.21, pp.13-38, 1986.
[14]朱文彬, “低黏度牛頓流體之預調式塗佈分析”, 國立清華大學化學工程研究所碩士論文, 1997.
[15]蔡境哲, “低黏度牛頓流體與含高分子添加劑水溶液之預調式塗佈分析”, 國立清華大學化學工程研究所碩士論文, 1998.
[16]林庭瑜, “高黏度塗佈液塗佈視窗之測定與分析”, 國立清華大學化學工程研究所碩士論文, 1999.
[17]劉俊昌, “高分子添加劑對擠壓式塗佈缺陷之影響”,國立清華大學化學工程研究所碩士論文, 2000.
[18]S. Bagen, H. Melgaard, C. Minnich, C. Newquist and G. Gibson, “Novel Low Cost Process Technologies for pplication and Curing of Polyimide Films”, Int. J. of Microcircuits & Electronic Packaging, Vol.19, pp.418-426, 1999.
[19]Y. D. Shikhmurzaev, “Discrete Coating :How Does It Start ThInternational Coating”,Science and Technology ymposium, 2000.
[20]R. H. Beck, and F. N.J. Haven, “Extrusion Apparatus and Processes of Extruding,“ U.S. Patent 2,901,770, 1959.
[21]K. A. Mainstone, “Internal and External Combining System for Slit Die Coextrusion,” Paper, Film & Foil Convecter., 65, 1978.
[22]N. Chino, Y. N. Shibata, Hiraki and T. Sato, “Extrusion Type Coating Head for Coating A Magenic Recording Medium,” U.S. Patent 5,072,688, 1991.
[23]M.Haberer, G. Zak, C. B. Park, M. Paraschivoiu, B. Benhabib, “Fluid Mechanics of Slot-Coating in Photopolymer-Based Rapid Composites Manufacturing”, Journal of Mechanical Engineering Science, Vol.217, n.1, pp.65-80, 2003.
[24]S. F. Kistler, P. M. Schweizer, ”Ligquid Film coating ” London : Chapman & Hall. 1997.
[25]劉大佼, “高分子加工原理與應用”, 台北：志揚出版社, 1997.
[26]T.C. Chen and K.L.Chung, ”A randomized algorithm for detecting circles,” The 13th IPPR Conference on Computer Vision, Graphics and Image Processing, R.O.C., August 20-22, Vol. 2,pp.118-124, 2000.
[27]A. Criminisi, I. Reid, A. Zisserman, A Plane Measuring Device, Image and Vision Computing, Vol. 17, 625-634, 1999.
[28]Q.-T. Luong, O. Faugeras, Determining the Fundamental matrix with planes: unstability and new algorithms, Proc. CVPR, pp. 489-494, 1993.

指導教授

董必正(Pi-Cheng Tung)

審核日期

2006-7-11

推文