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姓名 陳景雯(Ching-Wen Chen)  查詢紙本館藏   畢業系所 工業管理研究所
論文名稱 接單生產環境中BOM內各品項之生產規劃決策問題:模型與應用
(Determining the Planning Strategies for BOM Items in the Context of MTO Environment: Model and Application)
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摘要(中) 本論文旨在解決接單生產模式環境下,單一種產品之BOM內各階層各品項的生產規劃策略問題。所謂物料清單(Bill of Material, BOM),是指各個產品所有次裝配品、零件、原物料和所需要的數量之清單。問題中給定一BOM,若以一分割線 (Partition Line, PTL) 將整個BOM切割為二部份,PTL以下之品項以計劃式生產(Make-to-Stock, MTS) 的方式規劃,PTL以上之品項至完成品則以接單式生產(Make-to-Order, MTO) 的方式規劃。問題中具有MTO與MTS並存的生產環境之特性。
本研究延伸柯瓊琍 (2001) 研究,針對接單生產環境,並納入隨機需求、有限產能等因素,建立單一產品之BOM品項的生產決策問題(MTS/MTO)之非線性、整數規劃模型。目的為求得最小化成本下BOM 內各項生產規劃方式。與柯瓊琍 (2001) 不同的是,我們整理歸納出MTS與MTO之特性,並將此特性納入模型中。MTS品項通常有一存貨政策 (inventory policy),MTO品項則不儲存任何存貨。
摘要(英) We study the planning strategy for each BOM item in the context of MTO environment. A BOM item can be MTO or MTS. We assume that the demand of end item follows a stochastic process. A production facility with limited capacity is approximated as an M/G/1 queue. The MTS/MTO decision for each BOM item is modeled as a zero-one variable. In this study, a MTS item follow an inventory (Q, r) policy. A MTO item does not keep inventory.
We develop a nonlinear, integer programming model to decide each BOM item whether it is MTS or MTO. We restrict our approach within a single product format. We assume that the demand of end item follows a stochastic process. The facility with limited capacity is approximated as an M/G/1 queue. In particular, for MTS item, the production/inventory (Q, r) policy is set. For MTO item, no inventory is kept. And a committed lead-time is introduced. We extend the heuristic Ke (2001) developed and use AMPL/MINOS to solve item planning strategy and MTS inventory (Q, r) policy simultaneously.
We consider a special case to implement the model. We also use a numerical test to evaluate the heuristic. Finally, a computational analysis is conducted to explore the impact of various problem parameters on the MTS/MTO decision. Several factors impact on the MTS/MTO decision and the (Q, r) policy, including unit holding cost, unit backorder cost, and set up time.
關鍵字(中) ★ 接單生產
★ 計劃生產
★ 規劃策略
★ 物料清單
關鍵字(英) ★ Product Structure
★ BOM
★ Planning Strategy
★ Inventory/Production
★ AMPL/MINOS
論文目次 Abstract i
Table of Content ii
List of Tables iv
List of Figures v
Chapter I Introduction 1
1.1 Background and Motivation 1
1.2 Problem Description 4
1.3 Research Objective 5
1.4 Thesis Organization 5
Chapter II Literature Review 7
2.1 Research Problem and Objective 7
2.2 Modeling Methodology and Solution Procedure 15
Chapter III Model Formulation 17
3.1 Notation 17
3.2 Model Formulation 19
3.3 Heuristic 24
Chapter IV Model Application 28
4.1 Implementation of the Model: a Special Case 28
4.2 Evaluation of the Model: Numerical Test 30
4.3 Computational Study 35
Chapter V Conclusion 37
5.1 Research Contribution 37
5.2 Research Limitation 37
5.3 Further Research 38
Reference 39
Appendix A The Model in AMPL Format: M/G/1 41
參考文獻 柯瓊琍,2001,訂單生產環境下之BOM內各品項生產規劃之決策問題,國立中央大學工業管理研究所碩士論文。
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指導教授 沈國基(Gwo-Ji Sheen) 審核日期 2003-7-7
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