揀貨中心揀貨策略與訂單選取之研究

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：70

、訪客IP：3.15.239.145

姓名

林鴻鈞(Hung-Chun Lin) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

揀貨中心揀貨策略與訂單選取之研究

相關論文

★ 佈置變更專案工程的執行研究－以H公司研發單位為例	★ MIL-STD-1916、MIL-STD-105E與結合製程能力指標之抽樣檢驗計畫
★ 建構客戶導向的製造品質資訊系統--以某筆記型電腦專業代工廠商為例	★ GMP藥廠設施佈置規劃的探討--以E公司為研究對象
★ 應用Fuzzy c-Means演算法之物流中心位址決策模式研究	★ 品質資訊系統之規劃與建構 -- 以某光碟製造公司為研究對象
★ 從製程特性的觀點探討生產過程中SPC管制圖監控運用的適切性 -- 以Wafer Level 封裝公司為例	★ 六標準差之應用個案研究-以光學薄膜包裝流程改善為例
★ 利用六標準差管理提昇中小企業之製程品質-以錦絲線添加防銹蠟改善為例	★ 專業半導體測試廠MES 系統導入狀況、成果及問題之探討-以A 公司為例
★ 以RFID技術為基礎進行安全管理導入－以A公司為例	★ 如何提昇產品品質及降低成本—以光碟壓片廠A公司為例
★ ERP導入專案個案分析—以半導體封裝廠A公司為例	★ 石英元件製造業之延遲策略應用— 以T公司為研究對象
★ 十二吋晶圓廠自動化搬運系統規劃與導入—以A公司為例	★ 半導體封裝產業之生產革新改善活動-A半導體股份有限公司導入經驗探討-

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

近年隨著產品及消費型態日新月異，且世界經濟全球化、貿易自由化、網際網路蓬勃發展，導致全球競爭愈趨激烈，國際間的通路、網路結構也愈趨複雜。因此，顧客化與降低通路總成本已成為主要目標，但只是單純的物流中心設置規劃，已不能解決市場上配送的種種變化，而是要達到低成本營運、快速反應的物流機制，以超越其他競爭者。另外，網際網路技術日漸成熟，使用成本愈來愈低廉，企業間透過資訊系統的廉潔，使得彼此資訊同步流通，進而發揮互利共生的合作意識，有效促進供應鏈管理觀念的興起與實踐。且在現今社會中，物流整合的重要性有增無減，企業能否建構高效率的物流系統，將會嚴重影響供應鏈的推動成效。而物流的核心活動為倉儲及運輸，故企業倉儲營運績效的好壞，決定企業物流系統整合的成敗。
傳統物流中心內，揀貨作業所花費的時間佔整個物流時間的30～40%。因此，揀貨作業是物流中心整體營運績效的指標。而揀貨區域規劃與產品擺放位置的規劃都跟揀貨作業的效率有極大關連。
本研究主要針對物流中心內部訂單揀貨作業，為主要探討重點，而探討對象以捷盟行銷物流中心之水平式走道的倉儲為主，作一有系統的研究。針對特定時間內，不同的情境，模擬出不同的結果，用以判斷何種情況下，以何種揀貨方式可以獲得最好的揀貨效率。即是用模擬軟體以不同的揀貨路徑策略，在不同的訂單型態、揀貨人員數、訂單選取規則下，針對其個別揀貨作業績效，求取最佳效果組合。

摘要(英)

The environment of this study is modelled after a distribution centre in Taiwan. One unique characteristic of this environment is that the picking area has been divided into different zones. A picker often has to visit more than one zone to pick all the items in an order. This environment has one important restriction – no more than one picker can simultaneously be in the same zone. This paper focuses on one problem of this environment, i.e. finding the best zone-visitation sequence a picker can follow. Three zone-visitation sequencing strategies –the fixed zone-visitation sequencing strategy, the dynamic zone-visitation sequencing strategy and the revised-dynamic zone-visitation sequencing strategy – are proposed and studied for the problem. And five order-picking solutions – penalty, average penalty, overlap, nonoverlap, and ratio – are proposed for the problem. Simulation experiments are conducted to evaluate the performance of the proposed strategies in three performance measures – Total Travel Distance of pickers (Tdist.), Total Required System Time to complete the picking operations (RT), and Total Picking Time of pickers (TBT). The simulation results show that the revised-dynamic strategy is less than the fixed strategy in Tdist., but better than the dynamic strategy. The revised-dynamic strategy is less than than the dynamic strategy, but better than the fixed strategy in RT. The revised-dynamic strategy is the best of the three strategy in TBT.

關鍵字(中)

★ 水平式走道
★ 訂單選取規則
★ 物流中心

關鍵字(英)

★ Distribution Centre
★ Order-Picking Operation
★ Zone-Visitation Sequencing Strategy

論文目次

目錄 III
圖目錄 V
表目錄 VI
第一章緒論 1
1.1研究背景 1
1.2研究動機 1
1.3研究目的 2
1.4研究環境 2
1.5研究方法說明 4
1.6論文架構 5
第二章文獻探討 8
2.1倉儲硬體系統的規劃設計模組 9
2.1.1倉庫走道設計 9
2.1.2設施規劃 10
2.1.3系統模擬 13
2.2儲存效率模組 13
2.2.1儲位選擇考量 13
2.2.2產品儲位管理 14
2.3產能限制模組 17
2.3.1產品儲位指派 17
2.3.2揀貨路徑策略 21
2.3.3途程規劃、旅行推銷員(TSP)問題 28
2.3.4訂單切割 31
第三章研究方法 34
3.1揀貨路徑 34
3.1.1『初始揀貨順序』說明 34
3.1.2『固定揀貨路徑策略』(fixed-sequence strategy) 34
3.1.3『彈性揀貨路徑策略』(dynamic-sequence strategy) 36
3.1.4『修訂後之彈性揀貨路徑策略』(revised dynamic-sequence strategy) 37
3.2訂單選取規則 39
3.2.1揀貨區域懲罰值 39
3.2.2揀貨區域平均懲罰值 39
3.2.3未重複的區域數 40
3.2.4重複的區域數 40
3.2.5未重複的區域數與整個訂單所要經過的區域數的比例 41
3.2.6範例說明 41
3.2.6.1『揀貨區域懲罰值』說明 43
3.2.6.2『揀貨區域平均懲罰值』說明 43
3.2.6.3『未重複的區域數』說明 43
3.2.6.4『重複的區域數』說明 43
3.2.6.5『未重複的區域數與整個訂單所要經過的區域數的比例』說明 43
第四章模擬實驗與分析 45
4.1前言 45
4.2模擬實驗 45
4.2.1揀貨環境設計 45
4.2.2總實驗訂單張數 46
4.2.3環境假設 46
4.2.4實驗因子組合 47
4.3績效評估準則 48
4.4統計分析 49
4.4.1 ANOVA之前提假設 49
4.4.2分析說明 51
4.5實驗結論 88
第五章結論與建議 91
5.1研究結論 91
5.2後續研究建議 93
參考文獻 95

參考文獻

[1] Askin, R. G. and Standridge, C. R., 1993, Modeling and Analysis of Manufacturing System, John Wiley & Sons, New York.
[2] Barrett, B. G., 1977, “A further digression on the over-automated warehouse: some evidence,” Interfaces, vol. 8, no.1, pp. 46-49.
[3] Golden B., Bodin, L., and Stewart W., 1980, Approximate traveling salesman algorithms, Operation Research, vol.128, pp.549-711.
[4] Bodin, L., B. Golden, A. Assad, and D. Bull, 1983, “Routing and scheduling of vehicles and crews: The state of the art,” Computer & Operations Research, vol.10, pp. 62-211.
[5] Bozer, Y. A., 1986, “Optimizing throughput performance in designing orderpicking systems,” Ph.D. Dissertation, Georgia Institute of Technology, Atlanta, G.A.
[6] Bozer, Y. A. and J. A. White, 1990, Design and performance models for end-of-aisle order picking systems, Management Science, vol.36, no.7, pp.852-866.
[7] Brynzer. H. and Johansson. M. I, 1995, Design and performance of kitting and order picking systems, International Journal of Production Economics, vol. 41, pp. 115-125.
[8] Brynzer. H. and Johansson. M. I, 1996, Storage location assignment: Using the product structure to reduce order picking times, International Journal of Production Economics, vol. 46, pp. 595-603.
[9] Chi Chiang, 2001, Order splitting under periodic review inventory systems, International Journal of Production Economics, vol. 70, no. 1, pp. 67-76.
[10] Chih-Hsien Chen, 1998, An integrated study on logisti.cs supply chain, Journal of LEE-MING of Technology, vol.11, no.1, pp.47-55.
[11] Cormier, Gilles and Gunn, Eldon A., 1992, A review of warehouse models, European Journal of Operational Research, vol. 58, no.1, pp. 3-13.
[12] Elsayed, E. A., Lee, M.-K., and Scherer, E., 1993, Sequencing and batching procedures for minimizing earliness and tardiness penalty of order retrievals, International Journal of Production Research, vol. 31, no. 3, pp. 727-738.
[13] Eynan Amit and Meir J. Rosenblatt, 1994, Establishing Zones In Single-Command Class-Based Rectangular AS/RS, IIE Transactions, vol. 26, no. 1, pp. 38-45.
[14] Francis, R. L. and J. A. White, 1974, Facility layout and location an analytical approach, Prentice-Hall, Englewood Cliffs, NJ.
[15] Frazelle, E. A. and Sharp, G. P., 1989, Correlated assignment strategy can improve any order pickin, Industrial Engineering, vol.21, no.4, pp.33-37.
[16] Gibson, D. R. and Sharp, G. P., 1992, Order batching procedures, European Journal of Operational Research, vol. 58, no.1, pp. 57-67.
[17] Goetschalckx, M. and Ratliff, H. D., 1988, An efficient algorithm to cluster order picking items in a wide aisle, Engineering Costs and Production Economics, vol.13, no. 1, 263-271.
[18] Goetschalckx, M. and Ratliff, H. D., 1991, Optimal lane depth for single and multiple products in block stacking storage systems, IIE Transactions, vol.23, no.3, pp.245-258.
[19] Gunter Sharp and Kristian W. Krueger, 2000, A simulation software tool for order picking in a person-aboard storage/retrieval system.
[20] Hall, R. W., 1993, Distance approximations for routing manual pickers in a warehouse, IIE Transactions. vol. 25, no. 4, pp. 76-87.
[21] Han, M. H., Mcginnis, L. F., Shieh, J. S. and J. A. White, 1987, On sequencing retrievals in an AS/RS, IIE Transactions, pp.56-66.
[22] Hausman, W. H., Schwarz, L. B., and Graves, S. C., 1976, Optimal storage assignment in automatic warehousing systems, Management Science, vol.22, no.6, pp. 629-638.
[23] Hwang, H., Bake, W., and Lee, M. K., 1988, Clustering algorithms for order picking in an automated storage and retrieval systems, International Journal of Production Research, vol. 26, no. 2, pp. 189-201.
[24] Hwang, H. and J. Y. Song, 1993, Sequencing picking operations and travel time models for man-on-board storage and retrieval warehousing system, International Journal of Production Economics, vol.29, pp.75-88.
[25] Hwang, H. and Lee, M. K., 1988, Order batching algorithms for a man-on-board automated storage and retrieval system, Engineering Costs and Production Economics, vol. 13, no. 1, pp. 285-294.
[26] Jaikumar, R. and Solomon, M. M., 1990, Dynamic operational policies in an automated warehouse, IIE Transactions, vol.22, no.4, pp.370-376.
[27] Jarvis Jay M. and Edward D. McDowell, 1991, Optimal Product Layout in an Order Picking Warehouse, IIE Transactions, vol. 23, no. 1, pp. 93-102.
[28] Jeong Han-I1, Jinwoo Park, and R. C. Leachman, 1999, A batch splitting method for a job shop scheduling problem in an MRP environment, International Journal of Production Research, vol. 37, no. 15, pp. 3583-3598.
[29] Kalina,C. and J. Lynn, 1976, Application of the Cube-Per-Order index rule for stock location in a distribution warehouse, Interfaces, vol.7, no.1, pp.37-45.
[30] Kanet, J. J. and R. G. Ramirez, 1986, Optimal Stock Picking Decisions in AS/RS, OMEGA Int. J. of Mgmt Sci., vol.14, no.3, pp.239-244.
[31] Karasawa, Y., H. Nakayama, and S. Dohi, 1980, Trade-off analysis for optimal design of automated warehouse, International Journal of System Science, vol.11, no.5, pp.567-576.
[32] Kelle, P. and Miller, P. A., 2000, Stockout risk and order splitting, International Journal of Production Economics, vol. 71, no. 1-3, pp. 407-415.
[33] Koster, R. D. and Poort, E. V. D., 1998, Routing orderpickers in a warehouse: a comparison between optimal and heuristic solutions, IIE Transactions, vol. 30, no.5, pp.469-480.
[34] Larson T. Nick, Heather March, and Andrew Kusiak, 1997, A heuristic approach to warehouse layout with class-based storage, IIE Transactions, vol. 29, no. 4, pp. 337-348.
[35] Lawler, E. L., Lenstra, J. K., Kan, A. H. G. R., and Shmoys, D. B., 1985, The traveling salesman problem: a guided tour of combinatorial optimization, John Wiley and Sons, New York, 1996.
[36] Lee, S. G., R. de Souza, and E. K. Ong, 1996, Simulation modelling of a narrow aisle automated storage and retrieval system（AS/RS）serviced by rail-guided vehicles, Computers in Industry, vol. 30, pp.241-253.
[37] Lin, C. H. and Lu, I. Y., 1999, The procedure of determining the order picking strategies in distribution center, International Journal of Production Economics, vol.60, no. 1, 301-307.
[38] Liu, C. M., 1999, Clustering techniques for stock location and order-picking in a distribution center, Computers & Operations Research, vol. 26, pp.989-1002.
[39] Solomon, M. M., 1987, Algorithms for the vehicle routing and scheduling problems with time window constraints, Operations Research, Vol.35, No.2, March-April 254-265.
[40] Fu , M., C. and Bharat K. Kaku, 1997, Minimizing work-in-process and material handling in the facilities layout problem, IIE Transactions, vol.29, no. 1, pp.29-36.
[41] Petersen Ⅱ, C. G., 1997, An evaluation of order picking routeing policies, International Journal of Operations & Production Management, vol. 17, no. 11, pp. 1098-1111.
[42] Petersen Ⅱ, C. G. and Schmenner, R. W., 1999, An evaluation of routing and volume-based storage policies in an order picking operation, Decision Sciences, vol. 30, no. 2, pp. 481-501.
[43] Pliskin, J. S. and D. Dori, 1982, Ranking alternative warehouse area assignments: a multiattribute approach, IIE Transactions, vol.14, no.1, pp.19-26.
[44] Ratliff, H. D. and Rosenthal, A. S., 1983, Order-picking in a rectangular warehouse: a solvable case of the traveling salesman problem, Operations Research, vol. 31, no. 3, pp. 507-521.
[45] Roberts, S. D. and R. Reed Jr., 1972, Optimal warehouse bay configurations, AIIE Transactions, vol.4, no.3, pp178-185.
[46] Roll, Y. and Rosenblatt, M. J., 1983, Random versus grouped storage policies and their effect on warehouse capacity, Material Flow, vol.1, no.3, pp.199-205.
[47] Roll, Y., Rosenblatt, M. J., and Kadosh, D., 1989, Determining the size of a warehouse container, International Journal of Production Research, vol.27, no.10, pp.1693-1704.
[48] Roodbergen, K. J. and Koster, R. D., 2001a, Routing methods for warehouses with multiple cross aisles, International Journal of Production Research, vol. 39, no. 9, pp. 1865-1883.
[49] Roodbergen, K. J. and Koster, R. D., 2001b, Routing order pickers in a warehouse with a middle aisle, European Journal of Operational Research, vol. 133, no. 1, pp. 32-43.
[50] Rosenblatt, M. J. and Eynan, A., 1989, Deriving the optimal bounders for class-based automatic storage/retrieval systems, Management Science, vol. 35, no. 12, pp. 1519-1524.
[51] Rosenwein, M. B., 1996, A comparison of heuristics for the problem of batching orders for warehouse selection, International Journal of Production Research, vol. 34, no. 6, pp. 657-664.
[52] Rouwenhorst, B., Reuter, B., Stockrahm, V., Houtum, G. J., Mantel, R. J., and Zijm, W. H. M., 2000, Warehouse design and control: Framework and literature review, European Journal of Operational Research, vol. 122, no. 3, pp. 515-533.
[53] Shafer Scott M. and Ricardo Ernst, 1993, Applying Group Technology Principles to Warehousing Operations, National Association of Purchasing Management, pp. 39-42.
[54] Simpson N. C. and S. Selcuk Erenguc, 2001, “Modeling the order picking function in supply chain systems: formulation, experimentation, and insights,” IIE Transactions, vol.33, no. 2, pp.119-130.
[55] Takakuwa Soemon, Hiroki Takizawa, Kumiko Ito, and Shinichiro Hiraoka, 2000, Simulation and analysis of non-automated distribution warehouses, Proceedings of the 2000 Winter Simulation Conference.
[56] Erlebacher Steven J. and Russell D. Meller, 2000, The interaction of location and inventory in designing distribution systems, IIE Transaction, vol. 32, no. 2, pp. 155-166.
[57] Steudal, H. J., 1979, Generating pallet loading patterns: A special case of the two dimensional cutting stock problem, Management Science, vol.25, pp.997-1004.
[58] Tsai, R. D., E. M. Malstrom, and H. D. Meeks, 1988, A two dimensional palletizing procedure for warehouse loading operations, IIE Transactions, vol.20, no.4, pp. 418-425.
[59] Vaughan, T. S., and Petersen C. G., 1999, The effect of warehouse cross aisles on order picking efficiency, International Journal of Production Research, vol. 37, no. 4, pp. 881-897.
[60] Van Den Berg, J. P., 1999, A literature survey on planning and control of warehouse systems., IIE Transactions, vol.31, pp.751-762.
[61] Van Den Berg, J. P. and Zijm, W. H. M., 1999, Models for warehouse management: Classification and examples, International Journal of Production Economics, vol. 59, no. 1-3, pp. 519-528.
[62] 王承新，2000，”『遺傳基因演算法在物流中心儲位指派之應用』，元智大學工業工程研究所，碩士論文。
[63] 王麗慧，1999，『物流中心儲位指派與揀貨順序整合模式之研究』，台灣科技大學工管所，碩士論文。
[64] 沈武賢，2000，『物流中心儲區通道佈置之規劃』，雲林科技大學工管所，碩士論文。
[65] 江銓祥，1989，『自動倉儲系統訂單揀取問題之分析模式』，清華大學工業工程與管理研究所，碩士論文。
[66] 吳恆睿，2000，『中醫院揀藥儲位規劃之研究』，逢甲大學工業工程所，碩士論文。
[67] 周士俊，2000，『塔布搜尋法在物流中心人工揀貨區揀貨問題之研究』，元智大學工業工程研究所，碩士論文。
[68] 林國傑，1997，『物流中心品項儲位指派之研究』，台灣科技大學工管所，碩士論文。
[69] 孫海蛟、董福慶著，1995年，『物流中心儲位管理』，經濟部商業司自動化系列叢書，台北。
[70] 翁振凱，2002，『物流中心之揀貨最佳化』，中央大學工業管理研究所，碩士論文。
[71] 黃壬癸，2001，『以揀貨量為基礎之倉儲儲位配置建構與評估』，國防管理學院後勤管理所，碩士論文。
[72] 張壯營，1998，『塔布搜尋法在物流中心品項儲位指派問題之研究』，台灣科技大學工管所，碩士論文。
[73] 張明洲，2000，『基因演算法在物流中心品項儲位指派問題之應用』，台灣科技大學工管所，碩士論文。
[74] 張清祥，1998，『物流中心寬通道揀貨路徑之研究』，台灣科技大學工管所，碩士論文。
[75] 張瑜珊，2002，『 EIQ分析法在揀貨策略與儲位指派之應用』，高雄第一科技大學運輸倉儲營運所，碩士論文。
[76] 陳立穎，2001，『物流中心之人工揀貨區整體規劃與評估』，元智大學工業工程研究所，碩士論文。
[77] 陳妙禎，1994，『物流中心的訂單處理』，機械工業雜誌。
[78] 陳志豪，1998，『二次指派問題模式應用於物流中心儲位規劃之研究』，中華大學工業工程與管理研究所，碩士論文。
[79] 陳柏壽，1999，『啟發式儲位規劃之研究發展與績效評估』，中正大學企業管理研究所，碩士論文。
[80] 陳素芬，2000，『農產品網路超商LCFI儲位規劃效益評估』，台北科技大學生產系統工程與管理所，碩士論文。
[81] 游志雄與黃志剛，1997，『運用遺傳基因演算法則規劃人工揀貨作業區之儲位』，中國工業工程學會八十六年度年會論文集第一冊，第341-346頁
[82] 游志雄，1998，『物流中心人工揀貨區規畫之研究』，雲林科技大學工管所，碩士論文。
[83] 董福慶、陳明德著，1995年，物流中心揀貨作業，機械工業雜誌。
[84] 簡美珍、陳振明，『物流中心揀貨作業最佳儲位規劃』，1996國際商業物流管理研討會論文集，第330-338頁。
[85] 羅國書，2001，『電子零售商的最佳化貨品揀取』，中央大學工業管理研究所，碩士論文。
[86] 蘇純增，1995，『整合訂單揀取及批次處理之倉儲佈置設計』，國立雲林技術學院學報，pp. 49-57
[87] 蘇純增，1996，『物流中心揀貨作業之規劃』，八十五年度工業工程學門研究計畫成果要覽論文專輯(二)，第C1-C7頁。
[88] 蘇騰昇，2002，『物流中心之最佳化揀貨策略』，中央大學工業管理研究所，碩士論文。
[89] 錢尚璞，2003，『揀貨中心之儲位配置與揀貨策略的研究』，中央大學工業管理研究所，碩士論文。

指導教授

何應欽(Ying-Chin Ho)

審核日期

2006-7-13

推文