脈衝電壓對電化學加工精度之影響

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：29

、訪客IP：18.218.71.21

姓名

李秉錡(Ping-Chi Lee) 查詢紙本館藏

畢業系所

機械工程學系

論文名稱

脈衝電壓對電化學加工精度之影響

相關論文

★ 迴轉式壓縮機泵浦吐出口閥片厚度對性能影響之研究	★ 鬆弛時間與動態接觸角對旋塗不穩定的影響
★ 電化學製作針錐微電極之製程研究與分析	★ 蚶線形滑轉板轉子引擎設計與實作
★ 利用視流法分析金屬射出成形脫脂製程中滲透度與毛細壓力之關係	★ 應用離心法實驗探求多孔介質飽和度與毛細力之關係
★ 利用網絡模型數值模擬粉末射出成形製程毛細吸附脫脂機制	★ 轉注成形充填過程之巨微觀流數值模擬
★ 二維熱流效應對電化學加工反求工具形狀之分析	★ 金屬粉末射出成形製程中胚體毛細吸附脫脂之數值模擬與實驗分析
★ 飽和度對金屬射出成形製程中毛細吸附脫脂之影響	★ 轉注成型充填過程巨微觀流交界面之數值模擬
★ 轉注成型充填過程中邊界效應之數值模擬	★ 鈦合金整流板電化學加工技術研發
★ 射出/壓縮轉注成型充填階段中流場特性之分析	★ 脈衝電化學加工過程中氣泡觀測與分析

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

[檢視]

[下載]

本電子論文使用權限為同意立即開放。
已達開放權限電子全文僅授權使用者為學術研究之目的，進行個人非營利性質之檢索、閱讀、列印。
請遵守中華民國著作權法之相關規定，切勿任意重製、散佈、改作、轉貼、播送，以免觸法。

摘要(中)

摘要
近年來微電化學加工的應用在電化學加工過程中扮演著非常重要的角色，若在微電化學加工系統中施以極短的脈衝電壓，藉著金屬與電解液界面上的電雙層電容器的充電行為，能夠將電化學反應侷限於電極間隙較小的區域，亦即電化學鑽孔加工中的鑽孔區。除了能提高加工精確度之外，對於加工效率的提升也有相當大的幫助。本文即利用電雙層電容器的充電行為，來模擬電化學加工後的電位分佈與工件外型，由此來觀察脈衝電壓對電化學加工的影響，發現到若減少脈衝期間或脈衝期間可以降低過切量的發生，進而提升加工的精確度。

摘要(英)

ABSTRACT
Electrochemical micromachining is becoming more and more important in the field of electrochemical machining in recent years. By applying ultra-short pulse voltage in electrochemical machining systems, electrical reactions can be confined to electrode regions in close proximity because of the double layer charging on the metal/electrolyte interface. Therefore, the precision can be increased as well as the efficiency of machining. This article simulated the double layer charging in electrochemical micromachining by using ultra-short pulse voltage, and the influence of pulse voltage would be also discussed.

關鍵字(中)

★ 微電化學加工
★ 電雙層
★ 電雙層充電行為

關鍵字(英)

★ electric double layer
★ electrochemical micromachining
★ double layer charging

論文目次

目錄
中文摘要…………………………………………………………………Ⅰ
英文摘要…………………………………………………………………Ⅱ
目錄………………………………………………………………………Ⅲ
表目錄…………………………………………………………………Ⅴ
圖目錄……………………………………………………………………Ⅵ
第一章緒論……………………………………………………………1
1-1 前言………………………………………………………..1
1-2 文獻回顧…………………………………………………..2
1-3 研究目的…………………………………………………..5
第二章電雙層理論……………………………………………………….6
2-1 電極的電容值與電荷…….………………………………6
2-2 電雙層的基本觀念……………………………………….7
2-3 電雙層結構的理論模型………………………………..10
2-4 等效電路……………………………………………….12
第三章微電化學加工之數值模擬模式………………………………15
3-1 電場分佈與加工間隙的變化………………………….15
3-2 時間常數與電極間隙的關係………………………...18
第四章數值方法……………………………………………………21
4-1 體適合法…..……..…………………………………..21
4-2 工件外型預估的計算流程…………………………..23
第五章結果與討論……………………………………………….25
5-1 脈衝期間的影響………………………..……..…….26
5-2 刀具進給速率的影響………...……………………..28
5-3 加工電位的影響……………...……………………..29
5-4 脈衝週期的影響………...…………………………..30
5-5 有無脈衝電壓的比較..……..………….…………...31
第六章結論與未來展望……………………………………………….32
參考文獻…………………………………………………………………35

參考文獻

參考文獻
1. 佐藤敏一, 賴耿陽, 金屬腐蝕加工技術, 復漢出版社(1986).
2. 木本康雄, 賴耿陽, 精密加工之電學應用, 復漢出版社(1982).
3. A. H. Meleka and D. A. Glew, “Electrochemical Machining,” Review 221,
Internal Metals Review, Sept., pp. 229-252 (1977).
4. 朱樹敏, 電化學加工(ECM)及相關特種加工工藝技術, 電化學加工(ECM)及相關特種加工工藝技術研討會(1997).
5. J. F. Thorpe and R. D. Zerkle, “A Theoretical Analysis of the Equilibrium Sinking of Shallow, Axially Symmetric, Cavities by Electrochemical Machining,” pp. 1-39 (1971).
6. A. L. Krylov, Soviet Phys. Doklady Vol. 13, pp. 15 (1968).
7. J. A. McGeough, Principles of Electrochemical Machining, Chapman and Hall, London (1974).
8. V. K. Jain and P. C. Pandey, “Tooling Design for ECM,” Precision Engineering, pp. 195-206 (1980).
9. D. E. Collete, R. C. Hewson-Browne and D. W. Windle, “A Complex Variable Approach to Electrochemical Machining Problems,” Journal of Engineer Mach., Vol. 4, pp. 29-37 (1970).
10. R. C. Hewson-Browne, “Further Applications of Complex Variable Methods to Electrochemical Machining Problems,” Journal of Engineering Math., Vol. 4, pp. 233-240 (1971).
11. R. V. Churchill, J. W. Brown and R. F. Verhey, Complex
Variables and Applications, McGraw-Hill Book Co. New York (1974).
12. O. H. Narayanan, S. Hinduja and C. F. Noble, “The Prediction of
Workpiece Shape During Electrochemical Machining by the
Boundary Element Method,” Int. J. Mach. Tool Des. Res. Vol.26, No.3, pp. 323-338 (1980).
13. C. A. Brebbia, The Boundary Element Method for Engineers,
Pentech Press (1980).
14. R. Hunt, “The Numerical Solution of Elliptic Free Boundary
Problems Using Multigrid Techniques,” J. Comp. Phys., Vol. 65, pp. 448-461 (1986).
15. R. Hunt, “An Embedding Method for the Numerical Solution of the
Cathode Design Problem in Electrochemical Machining,”
International Journal for Numerical Methods in Engineering, Vol. 29, pp. 1177-1192 (1990).
16. S. Das and A. K. Mitra “Use of Boundary Element Method
for the Determination of Tool Shape in Electrochemical Machining,”
International Journal for Numerical Methods in Engineering, Vol. 35, pp. 1045-1054 (1990).
17. 蔡和蒼, “反求法在電化學加工刀具設計上之應用”, 國立中央大
學機械研究所碩士論文(1995).
18. J. Kozk, L. Dabrowski, K. Labkowski, M. Rozenek
and R. Slawinski, “CAE-ECM system for electrochemical technology of parts and tools,” Journal of Materials Processing Technology, Vol. 107, No. 1-3, pp. 293-299 (2000).
19. J. kozak, “Computer Simulation System for Electrochemical
Shaping,” Journal of Materials Processing Technology, Vol. 109, No. 3, pp. 354-359 (2001).
20. J. Kozak and K. E. Oczo , “Selected Problems of Abrasive Hybrid Machining,” Journal of Materials Processing Technology, Vol. 109, No. 3, pp. 360-366 (2001).
21. H. Suzuki, “Microfabrication of Chemical Sensors and
Biosensors for Environmental Monitoring,” Materials Science and Engineering C, Vol. 12, pp. 55-61 (2000).
22. V. Kirchner and P. Allongue, “Electrochemical Micro-
Machining,” Accounts of Chemical Research, Vol. 34, No.5, pp.
371-377 (2001).
23. V. Kirchner, X.H. Xia and R. Schuster, “Electrochemical
Nanostructuring with Ultrashort Voltage pulses,” Acc. Chem. Res.
Lond., Vol. 34, pp. 371-377 (2001).
24. M. Kock, V. Kirchner and R. Schuster, “ Electrochemical
Micromachining with Ultrashort Voltage Pulses-a Versatile
Method with Lithographical Precision,” Electrochimica Acta, Vol.
48, pp. 3213-3219 (2003).
25. Se Hyun Ahn, Shi Hyoung Ryu, Deok Ki Choi, Chong Nam Chu, “Electro-chemical micro drilling using ultra short pulses,” Precision Engineering, Vol. 28, pp. 129-134 (2004).
26. J. A. Kenny and G. S. Hwang, “Etch Trends in Electrochemical Machining
with Ultrashort Voltage Pulses,” Electrochemical and Solid-State Letters, Vol. 9, No.1, D1-D4 (2006).
27. Y. F. Luo, “Differential equations for the ultra-fast transient migration in electrolytic dissolution”, Electrochemistry Communications Vol. 8, pp. 353-358 (2006).
28. http://en.wikipedia.org/wiki/Capacitor
29. http://www.chemistry.nmsu.edu/studntres/chem435/Lab14/double_layer.html
30.http://www.dekker.com/cache/images/compress/content_data/2/mpp/docserver/713172975/v1n1x0s191/f0001.gif
31. E. C. Potter, Electrochemistry Principles and Applications, London
Cleaver-Hume Press Ltd., (1970).
32. J. O’m. Bockris, A. K. N. Reddy, Modern Electrochemistry 2A,
Kluwer Acadamic/Plenum Publishers (1998).
33.http://www.pa.msu.edu/courses/2002spring/PHY252/RC%20Circuit.pdf
34. D. K. Cheng, Field and Wave Electromagnetics, Addison-Wesley
Publishing Company Inc., (1983)
35. 陳志誠, 電化學加工刀具之設計, 國立中央大學機械研究所碩士
論文(1990).

指導教授

洪勵吾(Lih-Wu Hourng)

審核日期

2006-7-25

推文