整合製程能力指數之一維組裝公差分析與配置方法探討

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姓名

陳宏亮(Hong-Liang Chen) 查詢紙本館藏

畢業系所

機械工程學系

論文名稱

整合製程能力指數之一維組裝公差分析與配置方法探討
(On the study of one-dimensional tolerance analysis and allocation integrating with process capability indices)

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摘要(中)

普遍的公差分析與公差配置鮮少將製程能力指數納為參考項目，因此本研究將製程能力指數作為統計模式與蒙地卡羅模式的分析參數，設計者能獲得較符合實際製程之公差分析結果。本研究的公差配置同樣參考製程能力指數配置組成環之製造公差，依照公差設計前、後期，配置的方法分為一般配置與最佳化配置兩種；當在公差設計前期時，根據組成環的公稱尺寸與製造公差，使用一般配置重新配置組成環的製造公差；當在公差設計後期時，設計者已經累計些許製造成本相關的數據，便可利用成本函式以及田口式品質損失函式建立該組裝的最低製造費用之目標函式，並以基因演算法求解該目標函式，獲得該組裝的最低製造費用之組成環製造公差。

摘要(英)

General tolerance analysis and tolerance allocation methods seldom make process capability index being reference conditions, therefore this research make process capability index being analysis parameter for statistics model and mote cole model, the designer can obtain tolerance analysis result correspond to reality process. This research tolerance allocation also refer process capability index to allocate the manufacturing tolerance of component links, then tolerance alloction classify general allocation and the optimum allocation from the earlier period and later period of the tolerance design. When the earlier period of tolerance design, using general allocation allocate the manufacturing tolerance of component links from the manufacturing tolerance and the nominal of component links; when the later period of tolerance design, the designer have already accumulated the cost data, then using cost-tolerance function and Taguchi quality loss function find the minimum cost function, finally sloving the minimum cost function by genetic algorithm obtain the manufacturing tolerance of component links for minimum cost.

關鍵字(中)

★ 製程能力指數
★ 公差分析
★ 公差配置
★ 成本函式
★ 田口式品質損失函式
★ 基因演算法

關鍵字(英)

★ tolerance analysis
★ tole
★ Process capability index

論文目次

摘要 i
Abstract ii
致謝 iii
目錄 iv
圖目錄 vi
表目錄 viii
第一章緒論 1
1.1前言 1
1.2文獻回顧 2
1.3研究目的與方法 4
1.4論文組織 6
第二章一维組裝公差分析 8
2.1前言 8
2.2最壞狀況模式 8
2.3統計模式 9
2.3.1進階統計模式 11
2.3.2進階統計模式與製程能力指數的關聯性 15
2.4蒙地卡羅模式 16
2.4.1亂數產生器 16
2.4.2製程能力指數與亂數產生器 21
2.4.3 Anderson-Darling Test 27
2.4.4蒙地卡羅模擬次數 27
2.5 組成環之貢獻率 33
第三章一维組裝公差配置 35
3.1前言 35
3.2公差設計技巧改善封閉環尺寸 35
3.3一般配置 39
3.4最佳化配置 41
3.4.1配置之目標函式 42
3.4.1.1成本函式 42
3.4.1.2田口式品質損失函式 46
3.4.2基因演算法 50
3.4.2.1演算流程 50
3.4.2.2懲罰函式 59
3.5配置方法總結 59
第四章範例探討 64
4.1前言 64
4.2 筆記型電腦之散熱模組 64
4.3傳動軸機構 67
4.4 轉子排氣端間隙 72
第五章結論與未來展望 79
5.1結論 79
5.2未來展望 80
參考文獻 82

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指導教授

賴景義(Jiing-Yih Lai)

審核日期

2009-7-7

推文