摘要(英) |
This study explores how to use modular and standardized design to create benefits for automated assembly line, and ultimately achieve a 46% cost reduction in the price of rebuilding automated assembly machines compared to purchasing a new machine. At the same time, it evaluates the difference between manual assembly and automatic assembly and calculates the Return On Investment as a company The basis for high-level decision-making. With the development of Industry 4.0, it has become a trend for companies to invest in automation to replace manpower, especially in labor-intensive assembly processes. The introduction of automation can solve the problem of inaccurate order forecasts, avoid manpower shortages or excess manpower, and can improve quality, increase efficiency, and increase customers satisfaction and other benefits, but customized automation machines often spend a lot of time in the debugging stage after machine installation, which affects mass production. In order to solve this problem, the research will cooperate with relevant department in I company and automation manufacturers to analyze people, machines, materials and environment method to sort out the problems and make improvements, and finally use the overall equipment efficiency (OEE) to monitor the indicators during the commissioning and trial production stage. The results show that the production efficiency, machine utilization rate, and machine yield rate have all improved to reach mass production levels. Research It will provide a reference for future overseas factories importing same rebuilding automated assembly machines. |
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