智慧工廠舉措以實現淨零 -以紡織加工業 F 公司為例

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謝瑜恬(Yu-Tien Hsieh) 查詢紙本館藏

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工業管理研究所在職專班

論文名稱

智慧工廠舉措以實現淨零 -以紡織加工業 F 公司為例
(The Measures of Smart Factory Practices on Net Zero Emissions: Case Study of Company F in the Textile Industry)

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摘要(中)

紡織業是一個高耗能及高汙染的行業，其中染整製程更是整個織物生產鏈最嚴重的一環，本研究提出一智慧工廠架構應用於紡織業F公司，以該公司精縮練水洗製程為例來實踐工廠智慧化與淨零，結果顯示出顯著的環境和經濟效益。智慧化的監控管理系統和自動化控制技術通過即時數據監控和優化，精確控制藥液的使用量和溫度設定，從而減少能源和水資源的浪費，降低廢水的排放，使製程中的能源消耗顯著降低，同時減少了藥液的使用和排放量，大幅的減少了碳排放。此外，本研究大幅提升了製程的生產效率和經濟效益，由自動化設備和智慧化的監控管理系統替代了傳統手工作業，降低了人力成本，並提高了生產速度和良率，節省材料和重新加工的成本。因此，實現智慧工廠落地於紡織業，不僅提高了企業的經濟效益，還推動了行業的永續發展，符合全球環保和資源節約的需求。未來，隨著技術的進一步創新和應用深化，智慧工廠將引領紡織業邁向更加綠色、高效和靈活的未來。

摘要(英)

The textile industry is characterized by high energy consumption and significant pollution. The dyeing and finishing processes represent the most critical and environmental challenges stage within the fabric production chain. This study proposes a smart factory architecture applied to Company F in the textile industry, and this study is focus in implementing intelligent solutions in washing and scouring processes. The results demonstrate substantial environmental and economic benefits. The intelligent monitoring and control management systems, combined with automation technologies, leverage real-time data monitoring and optimization to precisely control the usage of chemical solutions and temperature settings. This approach significantly reduces wastes of energy and water resource, and lowers the emissions of wastewater and exhaust. Consequently, the energy consumption of the process is markedly decreased, and the usage and discharge of chemicals are substantially decrease, leading to a significant reduction in carbon emissions.
Meanwhile, the study significantly enhances process efficiency and economic performance. The transition from traditional manual operations to automation and intelligent monitoring systems reduces labor costs, increases production capacity and quality, thereby saving material costs and reducing the need for rework. The implementation of a smart factory in the textile industry not only boosts the economic benefits for companies but also promotes sustainable development, aligning with goals of global environmental protection and resource conservation. Looking ahead, as technological innovations continually development and deeply applications, smart factories are poised to lead the textile industry towards a more sustainable, efficient, and adaptable future.

關鍵字(中)

★ 智慧工廠
★ 紡織加工業

關鍵字(英)

★ Smart Factory
★ Textile Industry

論文目次

摘要 i
Abstract ii
致謝 iii
目錄 iv
第一章緒論 1
1.1研究背景與動機 1
1.2研究目的 3
1.3研究架構 4
第二章文獻探討 6
2.1 智慧工廠 6
2.2 淨零排放 9
第三章研究方法 14
3.1 管理系統架構 14
3.2 作業流程設計-以精練水洗製程為例 15
3.2.1 智慧精練水洗製程 16
3.2.2 品質檢測 21
3.3.3 AI演算 23
第四章研究結果與討論 26
4.1 環境績效 27
4.2 經濟績效 29
4.2.1 製程設備稼動率 29
4.2.2 良率 30
4.2.3 產能 31
4.2.4 生產成本 31
4.3 其他績效 31
4.3.1智慧監測戰情中心 31
4.3.2對員工的影響 34
第五章結論 35
英文文獻 37

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指導教授

陳振明(Jen-Ming Chen)

審核日期

2024-7-22

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