自動化光學檢測之印刷電路板除膠機開發

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题名:	自動化光學檢測之印刷電路板除膠機開發
作者:	石立泓;Shish, Li-Hung
贡献者:	機械工程學系
关键词:	印刷電路板;自動化光學檢測;瑕疵檢測;PCB;AOI;Defect Detect
日期:	2025-08-13
上传时间:	2025-10-17 13:14:28 (UTC+8)
出版者:	國立中央大學
摘要:	隨著PCB製程中對品質與效率要求日益提升，傳統以分站點進行的殘膠檢測與清除作業，因工序繁瑣且依賴人力，不僅難以提升處理效率，也無法滿足高精度與高產能的產線需求。加上目前國內廠商所使用之光學檢測與雷射清潔設備多為進口，價格昂貴且缺乏彈性調整空間，因此本研究基於本團隊開發的自動化光學檢測與雷射清除複合機（AOIR）系統架構，進一步優化並導入業界需求，成功建構出具量產能力之全自動化複合機台，並已於合作廠商的實際產線中完成導入與驗證。本研究以合作廠商閒置之機台作為改裝基礎，於既有硬體架構上重新設計與整合光學檢測模組、雷射視覺同軸模組與精密平台等三大設備，並延續先前自動化光學檢測與雷射清除複合機（AOIR）之核心技術，成功研發出一套具備實用性與量產能力的全自動化殘膠清除系統。 ;With increasing demands for quality and efficiency in PCB manufacturing, traditional station-based residue inspection and removal processes—being labor-intensive and complex—struggle to meet the requirements of high precision and high throughput production lines. Moreover, most optical inspection and laser cleaning equipment currently used by domestic manufacturers are imported, expensive, and lack flexibility for customization. Therefore, this study builds upon our team′s previously developed Automated Optical Inspection and Removal (AOIR) hybrid system architecture, further optimizing it to meet industry requirements. As a result, a fully automated and production-ready hybrid machine has been successfully constructed, validated, and deployed in the actual production line of an industrial partner. This research repurposed an idle machine provided by the collaborating manufacturer as the foundation for retrofitting. By redesigning and integrating three major components—the optical inspection module, laser coaxial vision module, and precision motion platform—on the existing hardware, and leveraging the core technologies of the original AOIR system, a fully automated residue removal system with high practicality and mass production capability was successfully developed. The system has now been formally implemented for continuous operation on the production line.
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