以混合整數規劃估算物料需求規劃系統之生產前置時間

以作者查詢圖書館館藏

、以作者查詢臺灣博碩士

、以作者查詢全國書目

、勘誤回報

、線上人數：16

、訪客IP：18.221.20.252

姓名

黃澤亞(Ze-ya Huang) 查詢紙本館藏

畢業系所

工業管理研究所

論文名稱

以混合整數規劃估算物料需求規劃系統之生產前置時間
(Using Mixed Integer Programming to Optimize Planned Lead Times for Enhancing Performance of MRP Systems)

相關論文

★ 半導體化學材料銷售策略分析-以跨國B化工公司為例	★ TFT-LCD CELL製程P檢點燈不良解析流程改善之關聯法則應用
★ 金融風暴時期因應長鞭效應的策略 –以X公司為例	★ 勞動生產力目標訂定之研究-DEA 資料包絡法應用
★ 應用田口方法導入低溫超薄ITO透明導電膜於電容式觸控面板之研究	★ 多階不等效平行機台排程與訂單決策
★ 多準則決策之應用-以雷射半導體產業為例	★ 專案管理模式進行品管圈活動-以半導體機台保養測機流程改善為例
★ 應用e8D降低不合格品之效益分析-以快速消費品製造為例	★ 供應商評選模式之建構-以塑膠射出成型機製造為例
★ 應用協同規劃預測補貨於伺服器備品存貨改善之研究－以Q代工公司為例	★ 船用五金拋光作業之生產規劃
★ 以SCOR模型探討汽車安全輔助系統供應鏈-以A公司採購作業改善為例	★ 研發補助計畫執行成效評估之研究以「工業基礎技術專案計畫」為例
★ 運用生態效益發展永續之耳機產業	★ 失效模式設計審查(DRBFM)之應用-以筆記型電腦為例

檔案

[Endnote RIS 格式]

[Bibtex 格式]

[相關文章]

[文章引用]

[完整記錄]

[館藏目錄]

至系統瀏覽論文 ( 永不開放)

摘要(中)

物料需求規劃(material requirements planning, MRP)運用多年，約75%以上的製造業使用物料需求規劃做為主要生產計劃與管制的工具。計畫前置時間(planned lead time, PLT)是現今生產規劃系統一個極重要的參數，它建立生產流程中再製品(work-in-process, WIP)水準，以及存貨控制的準則。較長的前置時間雖然可以使生產更加平滑，針對需求的不確定性去做緩衝。但是，研究指出超過95%以上的前置時間不是真正的生產時間，其中包括等待時間、轉換時間等等，皆遠遠超過實際生產時間，而降低存貨使用的效率，也增加了不必要的生產成本。
本研究針對組裝式產業(如汽車、精密製造、電子產品等)為主，並利用混合整數規劃(mixed-integer programming, MIP)，建立一個數學模式，並利用「IBM ILOG CPLEX Optimization Studio」最佳化開發環境，帶入工業界實際數據進行實驗驗證，找出計畫前置時間之最佳值，幫助決策者在運用物料需求規劃系統時制定生產計畫，並能有較佳的運行績效。

摘要(英)

MRP systems are a common means of developing production plans in discrete parts manufacturing. A key parameter of MRP systems is the planned lead time (PLT) of each part number. MRP systems take the net requirements of a part and offset them backward in time by the PLT to create planned order manufacturing releases. We establish long lead time to smooth the production and to buffer for demand uncertainty. It has already been thoroughly demonstrated in the research that the majority of the lead time, over 95%, is non-productive time. Lead time includes elements like queue time, waiting time, transfer time, etc., all of which are much larger than the actual production time.
This paper applies well to assembly industries would include manufacturers of automotive parts, precision casting and electrical equipment. The heart of this paper is a mixed integer programming model for determining optimal PLT. And we do experiments to show that our approach is better than prior approach for setting PLT by using IBM ILOG CPLEX Optimization Studio. To help businesses when use MRP systems to create the more effective production plans.

關鍵字(中)

★ 混合整數規劃
★ 物料需求規劃
★ 計畫前置時間

關鍵字(英)

★ Planned Lead
★ Material Requirement Planning(MRP)

論文目次

摘要 I
Abstract II
目錄 II
圖目錄 III
表目錄 IV
第一章、緒論 1
1-1研究動機與目的 1
1-2研究方法與架構 2
第二章、文獻回顧 4
2-1物料需求規劃(material requirements planning, MRP) 4
2-2製造資源計劃(manufacturing resources planning, MRPII) 7
2-3計劃前置時間(planned lead time)及批量技術(lot-sizing rules) 7
第三章、模式建構 10
3-1問題描述 10
3-2研究問題範圍與限制 11
3-2符號定義 13
3-3最佳解模式建構 17
第四章、模型驗證與實驗結果分析 22
4-1 DRAM產業背景介紹 22
4-2實驗方法與結果分析 23
第五章、結論與未來研究 35
5-1 結論及管理意涵 35
5-2 未來研究 36
參考文獻 41

參考文獻

1. Billington, P., McClain, J., & Thomas, L.J., “Mathematical programming approaches to capacity-constrained MRP systems: Review, formulation, and problem reduction”, Management Science, 29, p. 1126-1141, 1983.
2. Gerhard Plenert, “Focusing material requirements planning (MRP) towards performance”, European Journal of Operational Research, 119, p. 91-99, 1999.
3. Graves, S.C., “Uncertainty and production planning” , 2008. http://web.mit.edu/sgraves/www/papers/Uncertainty%20and%20Production%20Planning%20Dec%202008.pdf (accessed on 2012/3/13).
4. Harrison T.P., & Lewis H.S., “Lot sizing in serial assembly constrained systems with multiple constrained resources”, Management Science, 41, p. 19-36, 1996.
5. Jonsson P., & Mattsson S., “A longitudinal study of material planning applications in manufacturing companies”, International Journal of Operations and Production Management, 26, p. 971-995, 2006.
6. Kanet J., “Toward a Better Understanding of Lead Times in MRP Systems”, Journal of Operations Management, 6, p. 305-313, 1986.
7. Orlicky J.A., “Material Requirements Planning”, McGraw-Hill: New York, 1975.
8. Ornek A.M., & Cengiz O., “Capacitated lot sizing with alternative routings and overtime decisions”, International Journal of Production Research, 44, p. 5363-5389, 2006.
9. M. Louly & Dolgui A., “The MPS parameterization under lead time uncertainty”, International Journal of Production Economics, 90, p. 369-376, 2004.
10. Pandey P. C., Yenradee P., & Archariyapruek S., “A finite capacity material requirements planning system”, Production Planning & Control, 11, p. 113-121, 2000.
11. Ruben R.A., & Mahmoodi F., “Lead time prediction in unbalanced production systems”, International Journal of Production Research, 38, p. 1711-1729, 2000.
12. Spitter J.M., de Kok, A.G., & Dellaert N.P., “Cost implications of planned lead times in supply chain operations planning”, 2003 (working paper).
13. Taal, M. & Wortmann, J.C., “Integrating MRP and finite capacity planning”, Production Planning & Control, 8, p. 245-254, 1997.
14. Yano, C., “Planned Leadtimes in Serial Production Systems”, IIE Transactions, 19 (3), p. 300-307, 1987a.
15. Yano, C., “Setting Planned Leadtimes in Serial Production Systems with Tardiness Costs”, Management Science, 33 (1), p. 113-124, 1987b.
16. Yano, C., “Stochastic Leadtimes in Two-Level Assembly Systems”, IIE Transactions, 19 (4), p. 371-378, 1987c.
17. Yano, C., “Stochastic Leadtimes in Two-Level Distribution Systems”, Naval Research Logistics, 34 (6), p. 831-844, 1987d.
18. M. Louly, A. Dolgui, & A. Al-Ahmari, “Optimal MRP offsetting for assembly systems with stochastic lead times: POQ policy and service level constraint”, Journal of Intelligent Manufacturing (accepted, in Press) , 2010.
19. M. Louly, & A. Dolgui, “A note on analytic calculation of planned lead times for assembly systems under POQ policy and service level constraint”, International Journal of Production Economics (accepted, in Press) , 2010.
20. M. Louly, & A. Dolgui, “Optimal time phasing and periodicity for MRP with POQ policy”. International Journal of Production Economics (accepted, in Press, Available on Science Direct) , 2010.
21. F. Hnaien, A. Dolgui & M. Louly, “Key Performance Indicators for Supply Planning of Multilevel Serial Systems with Stochastic Lead Times”, Control and Cybernetics, 39(1), p. 133-148, 2010.
22. S.S. Chauhan, A. Dolgui, & J.M., Proth, “A continuous model for supply planning of assembly systems with stochastic component procurement times”, International Journal of Production Economics, 120(2), p. 411-417, 2009.
23. M. Louly, A. Dolgui, & F. Hnaien, “Supply planning for single-level assembly system with stochastic component delivery times and service level constraint”, International Journal of Production Economics, 115(1), p. 236-247, 2008.
24. M. Louly, A. Dolgui, & F. Hnaien, “Optimal Supply Planning in MRP Environments for Assembly Systems with Random Component Procurement Times”, International Journal of Production Research, 46(19), p. 5441-5467, 2008.
25. F. Hnaien, A. Dolgui, & M. Louly, “Planned Lead Time Optimization in MRP Environment for Multilevel Production Systems”, Journal of Systems Science and Systems Engineering, 17(2), p. 132-155, 2008.
26. F. Hnaien, A. Dolgui, H. Marian & M. Louly, “Planning order release dates for multilevel linear supply chain with random lead times”, Systems Science, 31(1), p. 19-25, 2007.
27. Dolgui, C. Prodhon. “Supply planning under uncertainties in MRP environments: a state of the art”, Annual Reviews in Control, 31, p. 269-279, 2007.
28. M. Louly, & A. Dolgui, “Generalized newsboy model to compute the optimal planned lead times in assembly systems”, International Journal of Production Research, 40(17), p. 4401-4414, 2002.
29. Dolgui, & M. Louly, “A Model for Supply Planning under Lead Time Uncertainty”. International Journal of Production Economics, 78, p. 145-152, 2002.
30. Plenert, G.J., “An overview of JIT”. International Journal of Advanced Manufacturing Technology, 8, p. 91-95, 1993a.
31. Al-Hakim, L.A., Jenney, B.W., “MRP: An adaptiveapproach”, International Journal of Production Economics, 25, p. 65-72, 1991.
32. Elisabeth J. Umble, Ronald R. Haft, M. Michael Umble, “Enterprise resource planning: Implementation procedures and critical success factors”. European Journal of Operational Research, 146(2), p. 241-257, 2003.
33. Anderson, J. C., Schroeder, R. G., “Material requirements planning systems: The state of the art.”, Production and Invention Management, 23(4), p.51-66, 1982.
34. Johnson, D., Labarre J., “Inventory Control: A Target for MIS Support.”, Production and Inventory Management Journal, 32(1), 1991.

指導教授

王啟泰(Chi-tai Wang)

審核日期

2012-7-12

推文