分析設備失效模式及設計維護管理系統 - 以半導體封測廠為例

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题名:	分析設備失效模式及設計維護管理系統 - 以半導體封測廠為例
作者:	周士驊;Chou, Shih-Hua
贡献者:	工業管理研究所在職專班
关键词:	失效模式與影響分析;設備故障模式;半導體封裝產業;Failure Mode and Effects Analysis;Equipment Failure Modes;Semiconductor Packaging Industry
日期:	2022-06-24
上传时间:	2022-07-13 18:09:54 (UTC+8)
出版者:	國立中央大學
摘要:	過去六十年來，半導體技術不斷的進步，晶片的發明帶動全球科技呈現跳躍式的發展，不僅改變了世界的樣貌，更深入每個人的生活，如智能家電、汽車、智慧型手機、各式消費性電子產品等，多種人們生活中的科技裝置。時至2022年，產業端對於半導體技術發展，與零組件的需求與日俱增，使得半導體製造必須提升製程能力、產能效率，以面對潛在市場的需求擴張情勢。本研究的目的為主要探討從維護管理目標設定、策略選用及設備績效管理，到維護作業規範的訂定、失效模式與影響分析的應用等，建立一套有效的維護管理系統。幫助台灣半導體封裝與測試製造公司，提高設備生產效率、降低設備平均修復時間，建構有效的維護管理系統，以達成降低設備故障所造成產能損失的風險。本研究以IC封裝製造產業S公司為例，導入維護管理系統，使個案公司可以利用此系統，對生產設備進行維護管理。針對個案公司的維護管理系統：維護管理規劃層面、維護計畫層面及設備績效管理層面，進行研究探討並逐一分析。從而建立模組化管理系統，除了降低設備故障的風險，最重要的是與各廠生產部門擁有標準化的管理方式及維護目標，使個案公司達到優化管理外，進而監控整體設備效率，達到產能效率提升的目標。;Semiconductor technology has continued to advance over the past 60 years. The invention of the chip has driven the rapid development of global technology, not only changing the face of the world, but also permeating everyone′s life, such as smart home appliances, cars, smartphones, and various consumer electronics. , all kinds of technological equipment in people′s life. By 2022, the industry′s demand for semiconductor technology development and components is increasing, and semiconductor manufacturing needs to improve process capabilities and production efficiency to cope with the expansion of demand in the potential market. The purpose of this study is to establish an effective maintenance management system, from the setting of maintenance management objectives, strategy selection and equipment performance management, to the formulation of maintenance operation specifications, and the application of failure mode and effects analysis. Help Taiwan semiconductor packaging and testing manufacturing enterprises improve equipment production efficiency, reduce equipment average maintenance time, establish an effective maintenance management system, and reduce the risk of production loss due to equipment failure. In this study, taking company S in the IC packaging manufacturing industry as an example, a maintenance management system is introduced, so that the example company can use the system to maintain and manage production equipment. For the maintenance management system of the example company: maintenance management planning layer, maintenance planning layer and equipment performance management layer, study, discuss and analyze one by one. To establish a modular management system, in addition to reducing the risk of equipment failure, the most important thing is to have standardized management methods and maintenance objectives with the production departments of each factory, so that the model enterprises can achieve optimal management, and then monitor the overall equipment efficiency to achieve Productivity Efficiency.
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