6061鋁合金於累進式背擠製成型研究

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题名:	6061鋁合金於累進式背擠製成型研究
作者:	鄭名翔;Cheng,Ming-hsiang
贡献者:	機械工程學系
关键词:	6061;擠製
日期:	2015-07-30
上传时间:	2015-09-23 14:55:16 (UTC+8)
出版者:	國立中央大學
摘要:	由劇烈塑性變形(Severe plastic deformation, SPD)方法達到超細晶粒(Ultrafine-grained, UFG)材料已被廣泛研究，本文採取由Fatemi-Varzaneh[20]等人提出的累進式背擠製(Acumulative back extrusion, ABE)於室溫對6061鋁合金加工。透過實驗與模擬，搭配不同的沖頭比(Deformation ratio,DR)與內沖頭行程(Die stroke,DS)，並配合硬度、微觀結構與有限元素模擬分析，探討ABE擠製過程的機制，與不同實驗參數造成的效應。經由有限元素模擬分析與實驗結果比較獲得良好的一致性，DR與DS會影響材料加工硬化與硬度均勻程度的變化，而本研究中能夠產生奈米等級的晶粒，但大部分晶界仍保持在低角度，顯示在仍無法達到超細晶粒的要求。;To reach the ultrafine-grained(UFG) material from severe plastic deformation(SPD) method has been widely investigated.The present work used the AA60 61 in the room temperture processing of accumulative back extrusion(ABE) that was one of the SPD techniqus was originally proposed by Fatemi-Varzaneh[20]. To investigate the mechanics of the processing of the ABE using the experi- ment and the finite element method(FEM) with different deformatio ratio(DR), Die stroke(DS) and pass number.Then,the microhardness and the microstructure were utilized to study with the effective strain(ES) and shear strain(ES). Compa ring the FEM and experimental results showed good agreement in the ES conto- ur and microhardness. The DR and DS both has the great effect in the mechanic- al properties of the workpiece.Althrough the part the grain size has high ES thro- ugh one to three pass all can reach the nanoscale in the microstructure result,the most of grain boundaries still remained low anglar grain boundry.It means the high stacking fault energy of AA6061 through ABEed processing at room temp- erture still can’t satisfied with the UFG.
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